Patents by Inventor Khaled Layouni

Khaled Layouni has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240025788
    Abstract: Disclosed is a glass article. The glass article includes a cold-formed glass sheet having a first major surface and a second major surface. The second major surface is opposite to the first major surface. The first major surface has a curvature with a variable radius of curvature including a minimum radius of curvature at a vertex of the curvature. The curvature extends in a first direction from the vertex and in a second direction from the vertex. The first direction is opposite to the second direction. The variable radius of curvature continuously increases with increasing distance from the vertex in the first direction and in the second direction.
    Type: Application
    Filed: December 1, 2021
    Publication date: January 25, 2024
    Inventors: Steven Roy Burdette, Gaurav Dave, Rohan Ram Galgalikar, Khaled Layouni, Christopher Lee Timmons
  • Publication number: 20240010542
    Abstract: Disclosed are embodiments of a glass article of a vehicle interior system. The glass article includes a frame having a curved support surface. The frame is configured to hold at least one magnet. The glass article also includes a glass sheet having a first major surface and a second major surface opposite to the first major surface. The glass sheet is arranged with the second major surface facing toward the curved support surface. The glass article further includes a metal strip disposed on the glass sheet. The metal strip and the at least one magnet create a magnetic connection sufficient to hold the glass sheet in conformity with the curved support surface.
    Type: Application
    Filed: November 12, 2021
    Publication date: January 11, 2024
    Inventors: Mickaël Berrebi, Laurent Joubaud, Khaled Layouni, Jean-Pierre Henri René Lereboullet, Elias Merhy, Ronan Tanguy
  • Patent number: 11866359
    Abstract: Embodiments of a method of cold-forming a glass article are disclosed. In one or more embodiments, the method includes bending a glass sheet over the chuck such that a first major surface of the glass sheets conforms to a bending surface of the chuck. In one or more embodiments, the method includes adhering a frame to the second major surface of the glass sheet such that at least one spacer is positioned between the glass sheet and the frame.
    Type: Grant
    Filed: October 7, 2020
    Date of Patent: January 9, 2024
    Assignee: Corning Incorporated
    Inventors: Jeffrey Michael Benjamin, Jeffrey John Domey, Peter Knowles, Khaled Layouni, Christopher Mark Schweiger, Christopher Lee Timmons, Arlin Lee Weikel
  • Publication number: 20230391665
    Abstract: Embodiments of this disclosure pertain to glass articles that comprise a maximum CS magnitude (CSmax) of about 900 MPa or greater, a CS magnitude of 750 MPa or greater at a depth of about 5 micrometers, and a maximum CT magnitude (CTmax) disposed at a depth from the first major surface in a range from about 0.25t to about 0.75t. Embodiments of a curved glass article are also disclosed. In one or more embodiments, such curved glass articles include the first major concave surface comprising a maximum radius of curvature of about 100 mm or greater and a first maximum CS value (CSmax1) of greater than about 800 MPa, a second major convex surface comprising a second maximum CS value (CSmax2), wherein the CSmax2 is less than CSmax1. Embodiments of an automotive interior system including such curved glass articles and methods of making glass articles are also disclosed.
    Type: Application
    Filed: August 10, 2023
    Publication date: December 7, 2023
    Inventors: Matthew Lee Black, Timothy Michael Gross, Khaled Layouni
  • Publication number: 20230322083
    Abstract: Disclosed is a glass article for a vehicle interior system. The glass article includes a glass sheet, a support member, and a mounting element. The glass sheet and the mounting element are disposed on opposite sides of the support member. The support member has a first Young’s modulus (E1) in GPa and a first yield strength (Y1) in MPa in which E1 ? 471.288*exp(-0.0294*Y1)+10 for a first yield strength (Y1) from 39 MPa to 520 MPa and in which E1 < 1.941e5*exp(-0.0336*Y1)+48 for a first yield strength (Y1) from 223 MPa to 520. Further, the mounting element has a second Young’s modulus (E2) in GPa and a second yield strength (Y2) in MPa in which E2 > 605.1203*exp(-0.0303*y2)+3.9 for a second yield strength (Y2) from 10 MPa to 950 MPa and in which E2 ? 765.0928*exp(-0.0094*Y2)+85 for a second yield strength (Y2) from 78 MPa to 950 MPa.
    Type: Application
    Filed: August 16, 2021
    Publication date: October 12, 2023
    Inventors: Kaikai Che, Khaled Layouni, Yousef Kayed Qaroush
  • Patent number: 11767257
    Abstract: Embodiments of this disclosuer pertain to glass articles that comprise a maximum CS magnitude (CSmax) of about 900 MPa or greater, a CS magnitude of 750 MPa or greater at a depth of about 5 micrometers, and a maximum CT magnitude (CTmax) disposed at a depth from the first major surface in a range from about 0.25 t to about 0.75 t. Embodiments of a curved glass article are also disclosed. In one or more embodiments, such curved glass articles include the first major concave surface comprising a maximum radius of curvature of about 100 mm or greater and a first maximum CS value (CSmax1) greater than about 800 MPa, a second major convex surface comprising a second maximum CS value (CSmax2), wherein the CSmax2 is less than CSmax1. Embodiments of an automotive interior system including such curved glass articles and methods of making glass articles are also disclosed.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: September 26, 2023
    Assignee: Corning Incorporated
    Inventors: Matthew Lee Black, Timothy Michael Gross, Khaled Layouni
  • Publication number: 20230257296
    Abstract: Embodiments of the disclosure relate to a rollable glass sheet configured to reversibly transition between a flat configuration and a bent configuration. The rollable glass sheet includes a first major surface and a second major surface opposite to the first major surface. The first major surface and the second major surface define a thickness of the glass sheet that is 0.4 mm or less. In the flat configuration, the first major surface includes a first surface compressive stress and a first depth of compression, and in the bent configuration, the first major surface includes a curvature. At a radius of curvature of 50 mm, the first major surface includes a second surface compressive stress less than the first compressive stress and a second depth of compression less than the first depth of compression and greater than 11 ?m.
    Type: Application
    Filed: April 21, 2023
    Publication date: August 17, 2023
    Inventors: Matthew Lee Black, Khaled Layouni
  • Publication number: 20230202300
    Abstract: Disclosed are structural design solutions for flexible display panels for use in automobile interiors that comprises a flexible joint portion that are configured to meet the requirements of the automobile industry standard head form impact testing.
    Type: Application
    Filed: May 18, 2021
    Publication date: June 29, 2023
    Inventors: Amey Ganpat Badar, Kaikai Che, Joseph Paul Gelhaus, Paige Varner Kennedy, Evan Gray Kister, Khaled Layouni, Balamurugan Meenakshi Sundaram, Jong Se Park, Yousef Kayed Qaroush, David Evan Robinson, Jason Scott Stewart
  • Publication number: 20230200199
    Abstract: Disclosed is a display device for a vehicle interior system. The display device includes a display module having a glass substrate, an organic light emitting diode (OLED) display, and a support member. The glass substrate has a first major surface and a second major surface opposite to the first major surface. The OLED display is disposed on the second major surface of the glass substrate, and the support member includes a first support surface and a second support surface opposite to the first support surface. the OLED display is disposed on the first support surface. The display device also includes a mounting element disposed on the second support surface of the support member. The support member and the mounting element have respective first and second stiffnesses. the first stiffness is at least 100 N/mm, and an effective stiffness of the first and stiffnesses is no more than 270 N/mm.
    Type: Application
    Filed: May 6, 2021
    Publication date: June 22, 2023
    Inventors: Amey Ganpat Badar, Kaikai Che, Khaled Layouni, Jong Se Park, Yousef Kayed Qaroush
  • Publication number: 20230192525
    Abstract: Embodiments of this disclosure include a cold-formed cover glass substrate comprising a first end, a second end opposing the first end, opposing first and second major surfaces, a width, a length; a first axis and a second axis both extending along the width or both extending along the length; a first portion extending from the first axis to the first end that comprises a first radius of curvature, and a second portion extending from the first axis to the second axis. In one or more embodiments, the second portion includes a second radius of curvature that increases or decreases from the first axis to the second axis. In one or more embodiments, the cold-formed cover glass substrate comprises a third portion extending from the second axis to the second end, wherein the third portion differs from the first portion.
    Type: Application
    Filed: June 21, 2021
    Publication date: June 22, 2023
    Inventors: Khaled Layouni, Kimberly Wilbert Smith, Christopher Lee Timmons
  • Publication number: 20230182459
    Abstract: Emobidments of a curved glass article are disclosed herein. The curved glass article includes a glass sheet first and second major surfaces. The glass sheet is bent to define a curved region disposed between flat sections. The curved glass article also includes a carrier adhered to the glass sheet. The carrier includes longitudinal strips and lateral strips. The longitudinal strips define the radius of curvature of the curved region. The lateral strips extend between the longitudinal strips. The glass sheet deviates 0.3 mm or less from planar in the flat sections. The longitudinal strips each have a width Wlong of 2 mm or less. The first lateral strips each have a width Wlat of 20 mm or less. At least a portion of the width Wlat of each lateral strip is located in the curved region and a flat section.
    Type: Application
    Filed: April 13, 2021
    Publication date: June 15, 2023
    Inventors: Gaurav Dave, Khaled Layouni, Mincong Liu, Elias Merhy, Quentin Jean André Pierron, Michael William Price, Fraaz Tahir
  • Patent number: 11655182
    Abstract: Embodiments of the disclosure relate to a rollable glass sheet configured to reversibly transition between a flat configuration and a bent configuration. The rollable glass sheet includes a first major surface and a second major surface opposite to the first major surface. The first major surface and the second major surface define a thickness of the glass sheet that is 0.4 mm or less. In the flat configuration, the first major surface includes a first surface compressive stress and a first depth of compression, and in the bent configuration, the first major surface includes a curvature. At a radius of curvature of 50 mm, the first major surface includes a second surface compressive stress less than the first compressive stress and a second depth of compression less than the first depth of compression and greater than 11 ?m.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: May 23, 2023
    Assignee: Corning Incorporated
    Inventors: Matthew Lee Black, Khaled Layouni
  • Publication number: 20230043205
    Abstract: Embodiments of a dynamically bendable automotive interior display system are disclosed. In one or more embodiments, the system includes a display, a dynamically bendable cover substrate assembly disposed over the display, wherein the cover substrate assembly comprises a cover substrate with a bend axis, and a reversible support attached to at least a portion the cover substrate that dynamically bends the cover substrate along the bend axis in a cycle from a first radius of curvature to a second radius of curvature and from the second radius of curvature to the first radius of curvature. In one or more embodiments, the system includes one or more frames that partially house the display and are attached to the cover substrate.
    Type: Application
    Filed: August 5, 2021
    Publication date: February 9, 2023
    Inventors: Timothy Michael Gross, Khaled Layouni, Torsten Nath, Wendell Porter Weeks
  • Publication number: 20220410616
    Abstract: An apparatus includes: an MDF portion including an upper surface, a lower surface, and a lateral surface between the upper and lower surfaces; a stress buffer including an upper surface and a lower surface; a glass portion including an upper surface and a lower surface; and a moisture-inhibiting portion that limits a flow of moisture into and out of the MDF portion through at least one of the lower surface or the lateral surface of the MDF portion.
    Type: Application
    Filed: November 19, 2020
    Publication date: December 29, 2022
    Inventors: Peter Steven Cole, Ray Gage Gibson, III, Khaled Layouni, Breanna Elizabeth Marcellus, Fraaz Tahir
  • Publication number: 20220402801
    Abstract: Embodiments of a method of cold-forming a glass article are disclosed. In one or more embodiments, the method includes bending a glass sheet over the chuck such that a first major surface of the glass sheets conforms to a bending surface of the chuck. In one or more embodiments, the method includes adhering a frame to the second major surface of the glass sheet such that at least one spacer is positioned between the glass sheet and the frame.
    Type: Application
    Filed: October 7, 2020
    Publication date: December 22, 2022
    Inventors: Jeffrey Michael Benjamin, Jeffrey John Domey, Peter Knowles, Khaled Layouni, Christopher Mark Schweiger, Christopher Lee Timmons, Arlin Lee Weikel
  • Publication number: 20220324201
    Abstract: Embodiments of the disclosure relate to a glass article. The glass article includes a glass sheet having a first major surface and a second major surface. The second major surface is opposite to the first major surface. The glass article also includes a frame made of a plastic material. The plastic material has a coefficient of thermal expansion (a) having units of ppm/° C. The glass article further includes an adhesive bonding the second major surface of the glass sheet to the frame. The adhesive has a shear modulus (G) having units of MPa. The plastic material of the frame and the adhesive are selected such that G?500,000 ??3.
    Type: Application
    Filed: March 24, 2022
    Publication date: October 13, 2022
    Inventors: Ray Gage Gibson, III, Khaled Layouni
  • Publication number: 20220306011
    Abstract: Disclosed herein are embodiments of a curved glass article. The curved glass article includes a glass sheet having a first major surface and a second major surface. The second major surface is opposite to the first major surface, and the first major surface and the second major surface define a thickness therebetween. The curved glass article also includes a carrier having a curvature and being made of a carrier material. The carrier material has a coefficient of thermal expansion (CTE) of from 8(10?6)/° C. to 40(10?6)/° C. The glass sheet is adhered to the carrier such that the glass sheet conforms to the curvature of the carrier.
    Type: Application
    Filed: June 1, 2020
    Publication date: September 29, 2022
    Inventors: Gaurav Dave, Khaled Layouni, Kenneth Spencer Morgan, Michael William Price, Wendell Porter Weeks, Wei Xu
  • Publication number: 20220288893
    Abstract: A method for forming a vehicle interior system. In the method, a first glass layer is provided in which the first glass layer has a first major surface and a second major surface. The second major surface is opposite to the first major surface. A second glass layer is provided in which the second glass layer has a third major surface and a fourth major surface. The fourth major surface is opposite to the third major surface. The second major surface is bonded to the third major surface with an adhesive layer to form a glass laminate. The glass laminate is placed on a mold, and the glass laminate is formed at a temperature below a glass transition temperature of each glass layer to form a first curvature.
    Type: Application
    Filed: August 3, 2020
    Publication date: September 15, 2022
    Inventors: Dhananjay Joshi, Khaled Layouni, Jinfa Mou, Jong Se Park
  • Publication number: 20220274368
    Abstract: Disclosed is a method of forming a glass article. In the method, a mid-frame is adhered to a glass sheet in a flat configuration. The glass sheet has a first major surface and a second major surface opposite to the first major surface. The mid-frame is adhered to the second major surface of the glass sheet. The glass sheet and mid-frame are bent over a forming surface of a chuck so that the glass sheet is in a curved configuration. The forming surface includes a first radius of curvature of 20 mm or more, and the first major surface of the glass sheet conforms to the forming surface. A frame is attached to the mid-frame, and the frame holds the glass sheet in the curved configuration.
    Type: Application
    Filed: July 12, 2021
    Publication date: September 1, 2022
    Inventors: Steven Roy Burdette, Gaurav Dave, Rohan Ram Galgalikar, Khaled Layouni, Kimberly Wilbert Smith, Christopher Lee Timmons, Wei Xu
  • Publication number: 20220234447
    Abstract: A vehicle interior system having a first frame having a first end and a second end and a second frame having a third end and a fourth end. The third end of the second frame is arranged proximal to the second end of the first frame, and the first frame and the second frame define a bending axis between the second end and the third end. A continuous cover material is bonded to the first and second frame and across the bending axis. The vehicle interior system also includes a first display device positioned in a first aperture of the first frame. The system has a first configuration in which the first frame is planar with the second frame and a second configuration in which the first frame is not planar with the second frame. The system is configured to reversibly transition between the first and second configurations.
    Type: Application
    Filed: May 12, 2020
    Publication date: July 28, 2022
    Inventors: Jeffrey Michael Benjamin, Wesley J Buth, Scott Steven Cronk, Atul Kumar, Khaled Layouni, Jason Scott Stewart, Po Ki Yuen