Abstract: The present invention pertains to an apparatus and method for recording data in a variable bit density disc drive. The disc drive includes a recording surfaces, each having a corresponding head for recording data on the recording surface. At least one head is operated at a different recording frequency from the other heads, creating a variable bit density for the different recording surfaces. The combination of head recording frequencies is determined following an error testing operation and a unique physdisc lookup table is created based on the determined recording frequencies. The physdisc lookup table is used to allocate data sectors and to convert between logical and physical block addresses.

Abstract: The present invention pertains to an apparatus and method for recording data in a data storage medium. The data storage medium includes a number of discs, each having at least one recording surface. Each recording surface is associated with a read/write head that records and accesses data from the surface. Each recording surface is partitioned into a number of zones. Each zone is vertically aligned with a same zone on each surface of each disc. The zone boundaries on all surfaces of the disc drive are the same. The recording frequency for each zone on all surfaces can differ for each read/write head in order to compensate for a read/write head that cannot meet the BPI error rate threshold.

Abstract: A disc drive production process automatically configures the disc drive to a suitable capacity based upon the data transfer capability of each of the head/disc surface combinations in the drive. The error rate of each of the head/disc surface combinations is determined as a function of the bit density of the disc surface. Based on the data transfer capability of the head/disc surface combinations, one of three drive configuration schemes is selected. A variable BPI (bits per inch) scheme reduces the data rate of a weak head/disc surface combination while increasing the data rate of a strong head/disc surface combination. If the drive contains one very weak head/disc surface combination, a head depopulation scheme disables the very weak head. If the drive contains two or more very weak heads, a de-frequency scheme reduces the overall capacity of the drive.

Abstract: A method sets bit densities and track densities for a plurality of heads in a data storage device. The method includes determining an initial bit density and an initial track density for each head. An initial total capacity for the storage device is determined based on the initial track densities and the initial bit densities. A desired capacity for the storage device is selected and the initial total capacity and the desired capacity are compared. One of either a bit density or a track density is then adjusted so that the data storage device has an adjusted capacity that provides some excess capacity over the desired capacity where the excess capacity is less than any excess capacity that was present between the initial capacity and the desired capacity. A data storage device formed through this method is also provided.

Abstract: The present invention pertains to an apparatus and method for recording data in a data storage medium. The data storage medium includes a number of discs, each having at least one recording surface. Each recording surface is associated with a read/write head that records and accesses data from the surface. Each recording surface is partitioned into a number of zones. Each zone is vertically aligned with a same zone on each surface of each disc. The zone boundaries on all surfaces of the disc drive are the same. The recording frequency for each zone on all surfaces can differ for each read/write head in order to compensate for a read/write head that cannot meet the BPI error rate threshold.