Abstract: An ink distribution assembly for distributing different inks to a plurality of print chips. The assembly includes: a longitudinal distribution molding having longitudinally extending ink ducts for the different inks; an ink inlet port corresponding to each ink duct; and a laminated ink distribution stack in fluid communication with the distribution molding. The laminated ink distribution stack includes: a first layer having a plurality of first and second ink inlet holes defined therethrough, as well as first channels for distributing ink to a transverse location of the first layer; a third layer having a plurality of outlet slots defined therethrough; and a second layer sandwiched between the first and third layers. The second layer has a plurality of ink holes and a plurality of slots defined therethrough, as well as second channels for distributing ink to a transverse location of the second layer.

Abstract: An inkjet printhead includes: a first row of longitudinally spaced apart first printhead segments, each first printhead segment having a plurality of nozzle rows configured for ejecting a plurality of different colored inks; and a second row of longitudinally spaced apart second printhead segments, the second row being parallel with the first row, each second printhead segment having a plurality of nozzle rows configured for ejecting a plurality of different colored inks The first and second printhead segments overlap in a media feed direction transverse to the first and second rows so as to provide seamless printing across a width of the printhead.

Abstract: A printer comprising: a printhead having an ink inlet and an ink outlet; an ink chamber for supplying ink to the printhead; an upstream ink line interconnecting an outlet port of the ink chamber and the ink inlet; a downstream ink line connected to the ink outlet; and a first air accumulator communicating with the downstream ink line. The first air accumulator is configured for dampening ink pressure pulses in the printhead during printing.

Abstract: A printer is provided having a printhead assembly having a carrier frame, a pagewidth printhead with a corresponding pagewidth print zone defined by a plane adjacent the printhead assembly mounted at a base of the carrier frame, an approach guide mounted to the carrier frame on a first side of the printhead and an exit guide mounted to the carrier frame on a second side of the printhead, and a feed mechanism for continuously feeding a web of print media through the print zone. The web is unsupported in the print zone and is guided therethrough by the guides. The approach guide curves about the carrier frame base to terminate upstream with a leading angular edge abutting with the web such that the natural path of the web is deflected downwards and around the approach guide, and the exit guide curves about the carrier frame base to terminate downstream.

Abstract: A method of operating an inkjet printhead having a plurality of ink chambers, each ink chamber including a heater element for generating a bubble and causing ejection of ink droplets from a nozzle defined in the ink chamber. The method includes the steps of: operating the printhead in a normal printing mode whereby relatively shorter drive pulses are delivered to the heater elements to eject ink droplets used in normal printing; and operating the printhead in a maintenance mode whereby relatively longer drive pulses are delivered to the heater elements. The relatively longer drive pulses generate high impulse bubbles for recovering nozzles affected by decap.

Abstract: A replaceable printhead cartridge includes: an elongate cartridge body having an elongate structure with a plurality of longitudinally extending channels; a pagewidth printhead mounted on the elongate structure; a first fluid coupling positioned towards one end of the elongate structure; and a second fluid coupling positioned towards an opposite end of the elongate structure. The first and second fluid couplings each has an interface plate supporting a plurality of spouts positioned for sealed engagement with corresponding apertures in a complementary socket of a printer. The spouts are in fluid communication with the respective ends of corresponding longitudinally extending channels. The spouts extend from respective interface plates in a direction transverse to a longitudinal axis of the cartridge body and parallel with a media feed direction.

Abstract: An inkjet nozzle assembly includes: a nozzle chamber having a planar roof spaced apart from a floor, the roof having a nozzle aperture defined therein; and a heater element disposed in the nozzle chamber, the heater element being configured as a planar beam extending longitudinally and parallel with a plane of the roof. The nozzle aperture is elliptical having a centroid, a major axis and a minor axis, the major axis of the nozzle aperture is parallel with a longitudinal axis of the beam, the centroid of the nozzle aperture is offset from a longitudinal centroid of the planar beam, and the minor axis of the nozzle aperture overlaps with a whole width of the beam.

Abstract: An inkjet printhead has a plurality of nozzles; a bubble forming chamber corresponding to each of the nozzles; and a heater element disposed in each of the bubble forming chambers. The heater element is configured for heating an ejectable liquid above its boiling point to form a gas bubble that causes the ejection of a drop from the nozzle. The heater element is comprised of titanium aluminum nitride.

Abstract: A printhead is provided having fluid ejection nozzles, heaters corresponding to each of the nozzles respectively, with each heater heating printing fluid to cause ejection of a drop of the printing fluid through the corresponding nozzle, and circuitry for generating electrical drive pulses having variable power and length for energizing the heaters. The drive pulses are generated to have less energy than the energy required to heat a volume of the printing fluid equivalent to the drop volume, from the temperature at which the printing fluid enters the printhead to the heterogeneous boiling point of the printing fluid.

Abstract: A method of minimizing kogation of a heater element in a thermal inkjet printhead. The method includes the steps of: (i) supplying an inkjet ink to a nozzle chamber of the printhead; and (ii) repeatedly actuating a heater element in the nozzle chamber so as to heat a portion of the ink to a temperature sufficient to form a bubble therein, thereby causing droplets of ink to be ejected from a nozzle opening associated with the nozzle chamber. The ink includes a styrene-acrylic copolymer having a glass transition temperature (Tg) in the range of 5 to 30° C. and acid value in the range of 100 180 mgKOH/g, said styrene-acrylic copolymer minimizes kogation of the heater element.

Abstract: A method of forming an inkjet nozzle chamber includes the steps of: (a) depositing a layer of chamber material onto a substrate, the layer of chamber material defining a depth of the nozzle chamber; (b) removing a predetermined region of the layer of chamber material to define sidewalls of the nozzle chamber and an internal volume of the nozzle chamber; (c) depositing a sacrificial material to fill the internal volume contained within the sidewalls; (d) depositing a roof layer onto the sacrificial material and the sidewalls; (e) etching the roof layer to define a nozzle opening therein; and (f) removing the sacrificial material contained in the internal volume so as to form the nozzle chamber.

Abstract: An inkjet printer includes: a print engine having a cradle for receiving a removable printhead cartridge; an ink inlet manifold for supplying ink to a printhead cartridge; and an ink outlet manifold for receiving ink from the printhead cartridge. The printhead cartridge includes: a cartridge body configured for user insertion and removal from the ink jet printer; a pagewidth printhead housed in the cartridge body, the pagewidth printhead defining an array of nozzles for ejecting ink onto a media substrate; a first fluid coupling in fluid communication with the pagewidth printhead; and a second fluid coupling in fluid communication with the pagewidth printhead. The first and second fluid couplings establish fluid communication with the ink inlet manifold and ink outlet manifold respectively, upon insertion of the cartridge body in the cradle.

Abstract: An inkjet nozzle assembly includes a nozzle chamber having a planar roof spaced apart from a floor. A heater element is suspended in the nozzle chamber and is configured as a planar beam extending longitudinally and parallel with a plane of the roof. A nozzle aperture defined in the roof has a centroid offset from a longitudinal centroid of the planar beam.

Abstract: A printhead assembly that has a casing with a series of module mounting sites, printed circuit board mounting sites and busbar support formations. A printhead module is mounted to each module mounting site respectively. Each printhead module has a printhead integrated circuit (IC). A plurality of printed circuit boards control the printhead IC's, one of the printed circuit boards being fixed to each of the printed circuit board mounting sites respectively. Busbars are secured in the busbar support formations for receiving data and power from the printed circuit boards. The printhead modules are electrically connected to the busbars to provide the printhead integrated circuits with power and data.

Abstract: A printhead is provided having an elongate support having a plurality of internal webs protruding from a base section to define a plurality of parallel fluid supply channels, a shim supported by the support and defining a plurality of rows of openings through which fluid from respective supply channels is supplied, and a plurality of elongate printhead modules supported serially on the shim. Each module defines a plurality of fluid supply passages through which fluid passes to fluid ejection nozzles from respective rows of the openings. Either end of each module defines complementary formations such that adjacent modules nest together.

Abstract: A printhead assembly has a plurality of printhead modules, each with a plurality of printhead integrated circuits (ICs). The printhead modules also have a print engine controller for controlling the operation of the plurality of printhead ICs. An elongate support frame supports the printhead modules and a connector arrangement is supported by the end plate. The connector has a pair of holes, a first connector extending from the body portion between the holes and a second connector configured to engage with the holes.

Abstract: A MEMS integrated circuit includes a silicon substrate having a frontside with a drive circuitry layer and a backside. A MEMS layer is disposed on the drive circuitry layer. The MEMS layer includes a plurality of MEMS devices electrically connected to the drive circuitry layer. Connector posts extends from the drive circuitry layer to a contact pad positioned in a roof of the MEMS layer and through-silicon connectors extending linearly from the contact pad, through the drive circuitry layer and the silicon substrate, towards the backside of the silicon substrate. Each through-silicon connector terminates at a backside integrated circuit contact, such that each integrated circuit contact is electrically connected to the drive circuitry layer via the contact pad positioned in the roof of the MEMS layer.

Abstract: An ink supply system for an inkjet printhead. The ink supply system includes: an ink reservoir for containing ink, the ink reservoir having a flexible wall; a spring contained within the ink reservoir, the spring being configured for biasing the flexible wall away from an opposite wall of the ink reservoir; an ink conduit providing fluid communication between the ink reservoir and the printhead; and a pressure device for positively pressurizing the flexible wall of the ink reservoir against the bias of the spring. The pressure device includes an air pump for positively pressurizing an air chamber communicating with the flexible wall, such that actuation of the air pump causes the wall to move towards the opposite wall against the bias of the spring.

Abstract: A detachable fluid coupling for connecting an inkjet printhead with an ink supply, the detachable coupling having a fixed valve member defining a valve seat, a sealing collar (146) for sealing engagement with the valve seat (148), a resilient sleeve (126) having one annular end fixed relative to the fixed valve member (128), and the other annular end engaging the sealing collar to bias it into sealing engagement with the valve seat. The coupling also having a conduit opening (150) that is movable relative to the fixed valve member for engaging the sealing collar (146) to unseal it from the valve seat. Unsealing the sealing collar from the valve seat compresses the resilient sleeve (126) such that an intermediate section of the sleeve displaces outwardly relative to the annular ends. With a resilient sleeve that buckles or folds outwardly, the diameter of the coupling is smaller that the conventional couplings that use an annular resilient element that biases the valve shut remaining residual tension.

Abstract: An inkjet printhead assembly includes: an ink supply manifold; printhead integrated circuits attached to the ink supply manifold, each printhead integrated circuit having a frontside including drive circuitry and a plurality of inkjet nozzle assemblies disposed on the drive circuitry; and a connector film for supplying power to the drive circuitry. An integrated circuit contact positioned in a backside recessed portion of each printhead integrated circuit is connected to the connector film. The integrated circuit contact is electrically connected to the drive circuitry via a connector rod extending through the printhead integrated circuit.