Patents by Inventor Kiharu Numata

Kiharu Numata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10647828
    Abstract: This prepreg comprises reinforcing fibers and a matrix resin composition. The matrix resin composition comprises at least an epoxy resin (component (A)), a radical polymerizable unsaturated compound (component (B)), and a polymer formed by radical polymerization of the component (B) (component (E)).
    Type: Grant
    Filed: September 5, 2013
    Date of Patent: May 12, 2020
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Takuya Teranishi, Manabu Kaneko, Masahiro Ichino, Teppei Miura, Tadao Samejima, Akira Miyauchi, Kiharu Numata, Shouhei Mori, Masaki Kusumi
  • Patent number: 9481789
    Abstract: The present invention relates to a method for producing a prepreg which contains reinforcing fibers and a matrix resin composition with the weight per square meter of the reinforcing fibers being 250-2,000 g/m2. The production method comprises the following steps (1)-(3): (1) a matrix resin composition blending step for obtaining a matrix resin composition by mixing an epoxy resin, a radically polymerizable unsaturated compound, an epoxy resin curing agent and a polymerization initiator that generates radicals, in said step the content of the radically polymerizable unsaturated compound relative to 100% by mass of the total of the epoxy resin and the radically polymerizable unsaturated compound being 10-25% by mass; (2) a matrix resin composition impregnating step; and (3) a surface viscosity increasing step.
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: November 1, 2016
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Masahiro Ichino, Manabu Kaneko, Kazuki Koga, Teppei Miura, Takuya Teranishi, Kiharu Numata, Kazutami Mitani, Tadao Samejima
  • Publication number: 20150252160
    Abstract: This prepreg comprises reinforcing fibers and a matrix resin composition. The matrix resin composition comprises at least an epoxy resin (component (A)), a radical polymerizable unsaturated compound (component (B)), and a polymer formed by radical polymerization of the component (B) (component (E)).
    Type: Application
    Filed: September 5, 2013
    Publication date: September 10, 2015
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Takuya Teranishi, Manabu Kaneko, Masahiro Ichino, Teppei Miura, Tadao Samejima, Akira Miyauchi, Kiharu Numata, Shouhei Mori, Masaki Kusumi
  • Patent number: 8790563
    Abstract: A method is presented for stably, highly, and efficiently producing a three-dimensional molded article of a fiber-reinforced composite material having a three-dimensional shape, uniform quality, and free from wrinkles by press molding a plurality of prepregs cut out in a predetermined shape and also to a molded article.
    Type: Grant
    Filed: August 20, 2003
    Date of Patent: July 29, 2014
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Kiharu Numata, Akihiro Itou, Masato Taguchi, Junnichi Muramatsu
  • Publication number: 20130327479
    Abstract: The present invention relates to a method for producing a prepreg which contains reinforcing fibers and a matrix resin composition with the weight per square meter of the reinforcing fibers being 250-2,000 g/m2. The production method comprises the following steps (1)-(3): (1) a matrix resin composition blending step for obtaining a matrix resin composition by mixing an epoxy resin, a radically polymerizable unsaturated compound, an epoxy resin curing agent and a polymerization initiator that generates radicals, in said step the content of the radically polymerizable unsaturated compound relative to 100% by mass of the total of the epoxy resin and the radically polymerizable unsaturated compound being 10-25% by mass; (2) a matrix resin composition impregnating step; and (3) a surface viscosity increasing step.
    Type: Application
    Filed: March 2, 2012
    Publication date: December 12, 2013
    Applicant: MITSUBISHI RAYON CO., LTD.
    Inventors: Masahiro Ichino, Manabu Kaneko, Kazuki Koga, Teppei Miura, Takuya Teranishi, Kiharu Numata, Kazutami Mitani, Tadao Samejima
  • Publication number: 20130295811
    Abstract: Provided are: a carbon fiber bundle which has a large value of single-fiber fineness and excellent productivity and which, despite this, contains few interlaced single fibers therein and has excellent spreadability; and precursor fibers which are suitable for use in producing the carbon fiber bundle. The precursor fibers are a carbon-fiber-precursor acrylic fiber bundle which comprises a polyacrylonitrile copolymer comprising 95-99 mol % acrylonitrile units and 1-5 mol % hydroxyalkyl (meth)acrylate units and which has a single-fiber fineness of 1.5-5.0 dtex. In the acrylic fiber bundle, the cross-section of each single fiber which is perpendicular to the fiber axis has a shape that has a roundness of 0.9 or less.
    Type: Application
    Filed: October 13, 2011
    Publication date: November 7, 2013
    Applicant: MITSUBISHI RAYON CO., LTD.
    Inventors: Yuusuke Shinmen, Norifumi Hirota, Atsushi Nakajima, Naoki Aoyama, Naomasa Matsuyama, Takeshi Nii, Akiyoshi Kogame, Yasuyuki Fujii, Yoshiko Irie, Harumi Matsuda, Takayuki Kiriyama, Teppei Miura, Takuya Teranishi, Shouhei Mori, Manabu Kaneko, Kiharu Numata, Masahiro Ichino, Shigekazu Takeda, Takayuki Kobayashi, Toshiyuki Itou, Masahiro Hata, Hiroyuki Nakao, Kenichi Watanabe
  • Patent number: 8486518
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: July 16, 2013
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Patent number: 8470435
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: June 25, 2013
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Patent number: 7959838
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: June 14, 2011
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Patent number: 7883766
    Abstract: A prepreg is provided capable of being a composite material having suitable high heat resistance, impact resistance, and mechanical properties under high temperature and high humidity conditions. As the matrix resin, a composition including a specific epoxy resin component (A), a specific bifunctional epoxy resin (B), a specific tetrafunctional epoxy resin (C), and a specific aromatic amine compound (D) at specific proportions are used. Particularly, as the epoxy resin component (A), one obtained by mixing and heating a bifunctional epoxy resin (a1), a trifunctional epoxy resin (a2), a phenol compound (a3), and a specific polyamide resin (a4) is used so as to be able to solve the above-described problems.
    Type: Grant
    Filed: July 12, 2006
    Date of Patent: February 8, 2011
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Akihiro Ito, Tadayoshi Saitou, Ietsugu Santo, Junichi Muramatsu, Yasuo Takagi, Kiharu Numata, Yasuhiro Fukuhara, Mina Oobayashi
  • Patent number: 7591973
    Abstract: A method for producing a fiber-reinforced composite material plate by heating and pressurizing a prepreg for a molding time of 15 minutes or less, at a molding temperature of at least 120° C. and a molding pressure of at least 10 kg/cm2. The prepreg is prepared from a reinforcing fiber and an epoxy resin composition. The epoxy resin composition features: an epoxy resin; an amine compound having at least one sulfur atom in the molecule thereof and/or a reaction product of the epoxy resin and the amine compound having at least one sulfur atom in the molecule thereof; a urea compound; and a dicyandiamide. The contents of the sulfur atom and the urea compound in the epoxy resin composition are respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Grant
    Filed: November 28, 2003
    Date of Patent: September 22, 2009
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Publication number: 20090202832
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Application
    Filed: March 27, 2008
    Publication date: August 13, 2009
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Publication number: 20090111924
    Abstract: A prepreg is provided capable of being a composite material having suitable high heat resistance, impact resistance, and mechanical properties under high temperature and high humidity conditions. As the matrix resin, a composition including a specific epoxy resin component (A), a specific bifunctional epoxy resin (B), a specific tetrafunctional epoxy resin (C), and a specific aromatic amine compound (D) at specific proportions are used. Particularly, as the epoxy resin component (A), one obtained by mixing and heating a bifunctional epoxy resin (a1), a trifunctional epoxy resin (a2), a phenol compound (a3), and a specific polyamide resin (a4) is used so as to be able to solve the above-described problems.
    Type: Application
    Filed: July 12, 2006
    Publication date: April 30, 2009
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Akihiro Ito, Tadayoshi Saitou, Ietsugu Santo, Junichi Muramatsu, Yasuo Takagi, Kiharu Numata, Yasuhiro Fukuhara, Mina Oobayashi
  • Publication number: 20080187718
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Application
    Filed: March 27, 2008
    Publication date: August 7, 2008
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Publication number: 20080185753
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Application
    Filed: March 27, 2008
    Publication date: August 7, 2008
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Publication number: 20080185757
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Application
    Filed: March 27, 2008
    Publication date: August 7, 2008
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakai, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Publication number: 20060035088
    Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.
    Type: Application
    Filed: November 28, 2003
    Publication date: February 16, 2006
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Tsuneo Takano, Akitada Yanase, Tadashi Sakal, Kiharu Numata, Akihiro Ito, Masato Taguchi, Junichi Muramatsu, Kazuya Goto, Kazuki Koga
  • Publication number: 20050253294
    Abstract: A method is presented for stably, highly, and efficiently producing a three-dimensional molded article of a fiber-reinforced composite material having a three-dimensional shape, uniform quality, and free from wrinkles by press molding a plurality of prepregs cut out in a predetermined shape and also to a molded article.
    Type: Application
    Filed: August 20, 2003
    Publication date: November 17, 2005
    Inventors: Tsuneo Takano, Kiharu Numata, Akihiro Itou, Masato Taguchi, Junnichi Muramatsu
  • Patent number: 6354963
    Abstract: A hollow golf club head provides for a longer flight distance, a larger “sweet spot”, and reduced veering in the flight path than a conventional golf club head. The golf club head has a maximum weight of 200 g, a volume in the range from 300 to 900 cc and a moment of inertia of at least 4·10 −4 kg·m2. The head is made from a fiber reinforced epoxy resin which provides at least 30 kg/mm2. Suitable reinforcing fibers include carbon fiber, fiberglass, aramid fiber and polyester fiber. Suitable resin materials include epoxy resin, unsaturated polyester resin and vinyl ester resin. The reinforcing fibers in the resin are arranged such that adjacent layers of reinforcing material are oriented perpendicular to one another. The perpendicular orientation of the fibers provide shock resistance to the head. A high elasticity and high density component, such as tungsten, is dispersed in the resin to provide reduced vibrations and improved acoustics to the head when impacting a ball.
    Type: Grant
    Filed: April 12, 1999
    Date of Patent: March 12, 2002
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hitoshi Kodama, Hidehiro Takemoto, Takumi Ishimori, Kiharu Numata, Tsuneo Takano