Abstract: A supplementary metrology position coordinates determination (SMPD) system is used with a robot. “Robot accuracy” (e.g., for controlling and sensing an end tool position of an end tool that is mounted proximate to a distal end of its movable arm configuration) is based on robot position sensors included in the robot. The SMPD system includes an imaging configuration and an XY scale and an alignment sensor for sensing alignment/misalignment therebetween, and an image triggering portion and processing portion. One of the XY scale or imaging configuration is coupled to the movable arm configuration and the other is coupled to a stationary element (e.g., a frame above the robot). The imaging configuration acquires an image of the XY scale with known alignment/misalignment, which is utilized to determine metrology position coordinates that are indicative of the end tool position, with an accuracy level that is better than the robot accuracy.

Abstract: A supplementary metrology position coordinates determination (SMPD) system is used with a robot. “Robot accuracy” (e.g., for controlling and sensing an end tool position of an end tool that is mounted proximate to a distal end of its movable arm configuration) is based on robot position sensors included in the robot. The SMPD system includes an imaging configuration and an XY scale and an alignment sensor for sensing alignment/misalignment therebetween, and an image triggering portion and processing portion. One of the XY scale or imaging configuration is coupled to the movable arm configuration and the other is coupled to a stationary element (e.g., a frame above the robot). The imaging configuration acquires an image of the XY scale with known alignment/misalignment, which is utilized to determine metrology position coordinates that are indicative of the end tool position, with an accuracy level that is better than the robot accuracy.

Abstract: A power transfer configuration is disclosed for providing power to a stored coordinate measurement machine (CMM) probe. A storage rack comprising at least one CMM probe receptacle is mounted proximate to a CMM. The CMM may automatically attach and detach from the CMM probe and insert and remove it from the storage rack probe receptacle. The power transfer configuration comprises a primary electromagnetic winding mounted to the storage rack proximate to the probe receptacle, and a secondary electromagnetic winding located internal to and proximate to the CMM probe housing. When the CMM probe is in the probe receptacle, the primary electromagnetic winding receives alternating current and generates a changing electromagnetic field proximate to the CMM probe housing. The secondary electromagnetic winding generates power in the CMM probe in response to receiving the changing electromagnetic field. The CMM probe may be internally heated while stored, using the generated power.

Abstract: A power transfer configuration is disclosed for providing power to a stored coordinate measurement machine (CMM) probe. A storage rack comprising at least one CMM probe receptacle is mounted proximate to a CMM. The CMM may automatically attach and detach from the CMM probe and insert and remove it from the storage rack probe receptacle. The power transfer configuration comprises a primary electromagnetic winding mounted to the storage rack proximate to the probe receptacle, and a secondary electromagnetic winding located internal to and proximate to the CMM probe housing. When the CMM probe is in the probe receptacle, the primary electromagnetic winding receives alternating current and generates a changing electromagnetic field proximate to the CMM probe housing. The secondary electromagnetic winding generates power in the CMM probe in response to receiving the changing electromagnetic field. The CMM probe may be internally heated while stored, using the generated power.

Abstract: A variable focal length (VFL) lens system is provided including a tunable acoustic gradient (TAG) lens and an optical focus monitoring configuration for providing a focus monitoring signal that reflects a focus state with high accuracy and without significant latency. An input illumination pattern is transmitted through the TAG lens to provide a corresponding output illumination pattern that has a size and intensity that depends on the optical power of the TAG lens. An optical focus signal detector portion includes a filtering configuration and a focus photodetector that provides a focus output signal that varies in relation to the total light energy that the focus photodetector receives, wherein the filtering configuration receives the output illumination pattern and limits the amount of included focus detection light that reaches the focus photodetector. A focus monitoring signal is provided based on the focus output signal provided by the focus photodetector.

Abstract: A variable focal length (VFL) lens system is provided including a tunable acoustic gradient (TAG) lens and an optical focus monitoring configuration for providing a focus monitoring signal that reflects a focus state with high accuracy and without significant latency. An input illumination pattern is transmitted through the TAG lens to provide a corresponding output illumination pattern that has a size and intensity that depends on the optical power of the TAG lens. An optical focus signal detector portion includes a filtering configuration and a focus photodetector that provides a focus output signal that varies in relation to the total light energy that the focus photodetector receives, wherein the filtering configuration receives the output illumination pattern and limits the amount of included focus detection light that reaches the focus photodetector. A focus monitoring signal is provided based on the focus output signal provided by the focus photodetector.

Abstract: A method for operating a remote device in relation to a programming environment of a programmable metrology system is provided. The metrology system may comprise an accessory interface portion comprising an accessory communication portion, and a user interface comprising a programming environment having part program instruction representation representations in an editing window, including an active “current instruction” representation. The method provides a connection between the remote device and the programming environment, which outputs current instruction identifiers for current instruction representations. The remote device receives a current instruction identifier and operates responsive to the that current instruction identifier to display a current instruction reference information user interface portion configured such that it is specifically related to a generic instruction type corresponding to the current instruction representation.

Abstract: A method for operating a remote device in relation to a programming environment of a programmable metrology system is provided. The metrology system may comprise an accessory interface portion comprising an accessory communication portion, and a user interface comprising a programming environment having part program instruction representation representations in an editing window, including an active “current instruction” representation. The method provides a connection between the remote device and the programming environment, which outputs current instruction identifiers for current instruction representations. The remote device receives a current instruction identifier and operates responsive to the that current instruction identifier to display a current instruction reference information user interface portion configured such that it is specifically related to a generic instruction type corresponding to the current instruction representation.

Abstract: A position sensing device having a high range to resolution ratio comprises a light source arrangement, a moving aperture arrangement and a multiple position sensitive detector (PSD) arrangement. The multiple PSD arrangement comprises a plurality of position sensitive detectors arranged along at least two detection tracks along a measuring axis. Each of the plurality of position sensitive detectors shares a common portion of a total measuring range along the measuring axis with an adjacent position sensitive detector which is on a different detector track. The total measurement range is larger than the detector range of each of the position sensitive detectors.

Abstract: A position sensing device having a high range to resolution ratio comprises a light source arrangement, a moving aperture arrangement and a multiple position sensitive detector (PSD) arrangement. The multiple PSD arrangement comprises a plurality of position sensitive detectors arranged along at least two detection tracks along a measuring axis. Each of the plurality of position sensitive detectors shares a common portion of a total measuring range along the measuring axis with an adjacent position sensitive detector which is on a different detector track. The total measurement range is larger than the detector range of each of the position sensitive detectors.

Abstract: A handheld metrology imaging system and method. In one embodiment, the device may comprise an imaging portion, a display portion, a signal processing and control portion, an image capture activation element and a user interface. The user interface may comprise user adjustable video measurement tools configurable relative to an image on the display portion, and video tool adjusting elements. Measurement functions are provided that operate to provide a dimensional measurement result based on the configurations of the video measurement tools. The handheld device can be used to measure not only the normal parts which have traditionally been measured by conventional handheld tools such as a caliper or micrometer, but also very small or flat parts that are difficult to measure with conventional tools.

Abstract: All-optical output precision measuring gauges that sense the displacement of an internal scale grating are disclosed. Each type of gauge includes a compact, miniature, or ultra-miniature optical readhead that includes a light source for transmitting light to the scale grating, and optical-fiber detector channels for receiving light from the scale grating and outputting optical measuring signals from the gauge. In various embodiments, the optical-fiber detector channels have respective phase grating masks for receiving a periodic light pattern that moves in correspondence to the scale grating, and the channels are arranged in balanced pairs. In various embodiments, the optical readhead is an interferometric-type optical readhead that provides a measuring resolution as fine as 10-50 nanometers or less. In various embodiments, the gauge is provided in an unprecedented miniature size. In various embodiments, the gauge is motorized to provide a precision actuator.

Abstract: Auto focus systems and methods for a machine vision metrology and inspection system provide high speed and high precision auto focusing, while using relatively low-cost and flexible hardware. One aspect of various embodiments of the invention is that the portion of an image frame that is output by a camera is minimized for auto focus images, based on a reduced readout pixel set determined in conjunction with a desired region of interest. The reduced readout pixel set allows a maximized image acquisition rate, which in turn allows faster motion between auto focus image acquisition positions to achieve a desired auto focus precision at a corresponding auto focus execution speed that is approximately optimized in relation to a particular region of interest. In various embodiments, strobe illumination is used to further improve auto focus speed and accuracy. A method is provided for adapting and programming the various associated auto focus control parameters.

Abstract: A fiber optic readhead arrangement for imaging a scale onto a set of optical fiber receiver channels is disclosed. The readhead arrangement includes an imaging lens and may include an aperture positioned at a focal point of the imaging lens in a telecentric arrangement. An axicon lens may be utilized to direct source light away from the imaging lens and into a ring-shaped annular source lens which surrounds the imaging lens. A source lens may concentrate source light on the scale in an area where it will be imaged back through the imaging lens to the readhead. In one embodiment, multiple source fibers may be provided around the perimeter of the fiber optic readhead arrangement. In another embodiment, the receiver fibers may also function as source fibers. In various exemplary embodiments, high levels of displacement signal interpolation may be achieved to provide high resolution measurement.