Abstract: A method of joining the ends of two thermal insulated pipes or conduits where each conduit has an inner pipe that extends axially beyond a middle tubular layer of thermal insulation material and an outer tubular layer of protective jacket. Before the ends of the inner pipe are welded together, an end cap blank having a central aperture is fit onto each inner pipe until it covers the exposed end of the middle and outer layers. Each end cap blank initially has the area of its central aperture pressed and deformed axially to form a tapered collar. Subsequently the inner pipe of a conduit presses and further deforms the tapered collar to define a substantially axially extending collar that is sealingly fit about the inner pipe protruding therethrough to prevent escape of toxic gases from the insulation layer during the welding process, as well as to protect the insulation layer from moisture in the environment.