Patents by Inventor Kimihiko Hattori

Kimihiko Hattori has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210129456
    Abstract: A fiber bundle affixing device comprises an affixing head configured to affix fiber bundles that have been cut in advance to a predetermined length, one by one to an affixing surface under heating and/or pressure. The affixing head includes a heater configured to heat the fiber bundles and/or the affixing surface, and a feeder configured to hold and/or convey only one fiber bundle that is being affixed by the affixing head during an affixing operation of affixing the fiber bundles by the affixing head.
    Type: Application
    Filed: March 2, 2018
    Publication date: May 6, 2021
    Inventors: Jun INAGAKI, Shimpei AOKI, Toshifumi TAKEGAMI, Masato SUGAMORI, Kimihiko HATTORI, Hideo MATSUOKA
  • Patent number: 10919271
    Abstract: A composite molded article has (A) a fiber-reinforced resin molded article (A) including a fiber-reinforced resin having a polyamide-based resin as a matrix resin, a molded article (B) including a modified vinyl-based copolymer, and a molded article (C) including a styrene-based resin layered in this order. A layer (B) including a modified vinyl-based copolymer is interposed as a joining layer between a layer (A) of a fiber-reinforced resin having a polyamide-based resin as a matrix resin and a layer (C) including a styrene-based resin, whereby a composite molded article can be obtained in which the layers (A), (B) and (C) are strongly joined and integrated, and a composite molded article can be obtained which has excellent characteristics not realizable by a single layer of the layer (A) or the layer (C).
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: February 16, 2021
    Assignee: Toray Industries, Inc.
    Inventors: Kimihiko Hattori, Shinsuke Hidaka, Hideo Matsuoka
  • Publication number: 20200282614
    Abstract: A fiber-reinforced composite molded article has excellent weldability, stiffness and dimensional stability; and is an article formed from a polyamide resin obtained by at least partially bonding a polyamide resin molded article that is formed from a polyamide resin composition and a fiber-reinforced polyamide resin base that is obtained by impregnating a reinforcing fiber base with a polyamide resin for impregnation, and wherein the heat quantity required for melting of the polyamide resin for impregnation satisfies 300<Q<425 (J/g) and the SP value of the polyamide resin for impregnation as calculated from Fedors' equation satisfies 11<?<13.2 ((cal/cm3)1/2).
    Type: Application
    Filed: May 29, 2017
    Publication date: September 10, 2020
    Inventors: Yoshiyuki Honda, Kimihiko Hattori, Shunji Kono
  • Patent number: 10675787
    Abstract: A method of manufacturing a composite molded body includes a first step of introducing an FRP base material into a mold via a slit part provided in the mold, and inserting the FRP base material along a mold cavity; and a second step of injecting a molten thermoplastic resin composition A into the mold cavity to form the FRP base material into a three-dimensional shape and integrate the injected thermoplastic resin composition A and the FRP base material. The method makes it possible to easily and accurately mold a composite molded body of which a desired portion is efficiently and accurately reinforced in the same mold.
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: June 9, 2020
    Assignee: Toray Industries, Inc.
    Inventors: Kimihiko Hattori, Masato Sugamori, Kazuyoshi Nakano, Yoshito Kuroda, Hideo Matsuoka, Tomoyuki Onodera, Yoshiyuki Honda, Nobuhiko Shimizu
  • Publication number: 20200171724
    Abstract: A composite molded article is obtained by laminating (A) a fiber-reinforced resin molded article comprising a fiber-reinforced resin having a polyamide-based resin as a matrix resin, (B) a molded article comprising a polyolefin-based resin containing an epoxy group and/or a glycidyl group, and (C) a molded article having at least one selected from a polyester-based resin, a polyethylene-based resin and a polyarylene sulfide-based resin as a matrix resin, in this order, and a method produces the same.
    Type: Application
    Filed: December 14, 2016
    Publication date: June 4, 2020
    Inventors: Shinsuke Hidaka, Kimihiko Hattori, Hideo Matsuoka
  • Patent number: 10391676
    Abstract: A fiber-reinforced multilayered pellet includes a sheath layer and a core layer, the sheath layer being made of a resin composition containing a thermoplastic resin (a1) and a fibrous filler (b1), wherein the fibrous filler (b1) has a weight-average fiber length (Lw) of 0.1 mm to less than 0.5 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.0 to less than 1.8, the core layer being made of a resin composition containing a thermoplastic resin (a2) and a fibrous filler (b2), wherein the fibrous filler (b2) has a weight-average fiber length (Lw) of 0.5 mm to less than 15.0 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.8 to less than 5.0.
    Type: Grant
    Filed: January 27, 2015
    Date of Patent: August 27, 2019
    Assignee: Toray Industries, Inc.
    Inventors: Akiyoshi Tamai, Kimihiko Hattori, Kenichi Utazaki
  • Publication number: 20190030760
    Abstract: A method of manufacturing a composite molded body includes a first step of introducing an FRP base material into a mold via a slit part provided in the mold, and inserting the FRP base material along a mold cavity; and a second step of injecting a molten thermoplastic resin composition A into the mold cavity to form the FRP base material into a three-dimensional shape and integrate the injected thermoplastic resin composition A and the FRP base material. The method makes it possible to easily and accurately mold a composite molded body of which a desired portion is efficiently and accurately reinforced in the same mold.
    Type: Application
    Filed: December 14, 2016
    Publication date: January 31, 2019
    Inventors: Kimihiko Hattori, Masato Sugamori, Kazuyoshi Nakano, Yoshito Kuroda, Hideo Matsuoka, Tomoyuki Onodera, Yoshiyuki Honda, Nobuhiko Shimizu
  • Publication number: 20190022905
    Abstract: A composite molded article has (A) a fiber-reinforced resin molded article (A) including a fiber-reinforced resin having a polyamide-based resin as a matrix resin, a molded article (B) including a modified vinyl-based copolymer, and a molded article (C) including a styrene-based resin layered in this order. A layer (B) including a modified vinyl-based copolymer is interposed as a joining layer between a layer (A) of a fiber-reinforced resin having a polyamide-based resin as a matrix resin and a layer (C) including a styrene-based resin, whereby a composite molded article can be obtained in which the layers (A), (B) and (C) are strongly joined and integrated, and a composite molded article can be obtained which has excellent characteristics not realizable by a single layer of the layer (A) or the layer (C).
    Type: Application
    Filed: December 14, 2016
    Publication date: January 24, 2019
    Inventors: Kimihiko Hattori, Shinsuke Hidaka, Hideo Matsuoka
  • Publication number: 20190001641
    Abstract: A composite molded article has a fiber-reinforced resin molded article (A) including a fiber-reinforced resin in which a polyamide-based resin is used as a matrix resin, a molded article (B) including an acid-modified-olefin-based copolymer, a molded article (C) including an unmodified-olefin-based polymer not containing an acid, and a molded article (D) including a polypropylene-based polymer layered in this order. The layer (B) including an acid-modified-olefin-based copolymer and the layer (C) including an unmodified-olefin-based polymer not containing an acid are interposed as joining layers between the layer (A) of the fiber-reinforced resin in which a polyamide-based resin is used as a matrix resin and the layer (D) including a polypropylene-based polymer, whereby a composite molded article can be obtained in which the layers (A), (B), (C) and (D) are strongly joined and integrated.
    Type: Application
    Filed: December 14, 2016
    Publication date: January 3, 2019
    Inventors: Shinsuke Hidaka, Kimihiko Hattori, Hideo Matsuoka
  • Patent number: 9803061
    Abstract: A carbon fiber-reinforced thermoplastic resin composition includes a thermoplastic resin (A), a carbon fiber (B), and a titanium compound (C), an amount of the thermoplastic resin (A) being 10 to 65% by weight, an amount of the carbon fiber (B) being 35 to 90% by weight, based on 100% by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B), and an amount of the titanium compound (C) being 0.01 to 5 parts by weight, based on 100 parts by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B).
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: October 31, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Kimihiko Hattori, Akiyoshi Tamai, Kenichi Utazaki
  • Publication number: 20170001336
    Abstract: A fiber-reinforced multilayered pellet includes a sheath layer and a core layer, the sheath layer being made of a resin composition containing a thermoplastic resin (a1) and a fibrous filler (b1), wherein the fibrous filler (b1) has a weight-average fiber length (Lw) of 0.1 mm to less than 0.5 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.0 to less than 1.8, the core layer being made of a resin composition containing a thermoplastic resin (a2) and a fibrous filler (b2), wherein the fibrous filler (b2) has a weight-average fiber length (Lw) of 0.5 mm to less than 15.0 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.8 to less than 5.0.
    Type: Application
    Filed: January 27, 2015
    Publication date: January 5, 2017
    Inventors: Akiyoshi Tamai, Kimihiko Hattori, Kenichi Utazaki
  • Publication number: 20140296414
    Abstract: A carbon fiber-reinforced thermoplastic resin composition includes a thermoplastic resin (A), a carbon fiber (B), and a titanium compound (C), an amount of the thermoplastic resin (A) being 10 to 65% by weight, an amount of the carbon fiber (B) being 35 to 90% by weight, based on 100% by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B), and an amount of the titanium compound (C) being 0.01 to 5 parts by weight, based on 100 parts by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B).
    Type: Application
    Filed: November 19, 2012
    Publication date: October 2, 2014
    Inventors: Kimihiko Hattori, Akiyoshi Tamai, Kenichi Utazaki
  • Patent number: 7317043
    Abstract: There is disclosed an impact modifier which comprises a graft copolymer comprising a rubber polymer (A) obtained from a mixture of one or more kinds of (meth)acrylic monomers as major ingredients, having a glass transfer temperature of 0° C. or lower, and forming particles having each of 80 wt % or more of them has a particle diameter within the range of 400 to 1,000 nm as determined from a particle diameter distribution on a weight basis, and branches (B) grafted thereto obtained from one or more kinds of vinyl monomers; a process for producing thereof; and a thermoplastic resin composition containing the impact modifier.
    Type: Grant
    Filed: February 26, 2003
    Date of Patent: January 8, 2008
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Keiji Nakamura, Kimihiko Hattori, Masahiro Osuka
  • Publication number: 20050239949
    Abstract: There is disclosed an impact modifier which comprises a graft copolymer comprising a rubber polymer (A) obtained from a mixture of one or more kinds of (meth)acrylic monomers as major ingredients, having a glass transfer temperature of 0° C. or lower, and forming particles having each of 80 wt % or more of them has a particle diameter within the range of 400 to 1,000 nm as determined from a particle diameter distribution on a weight basis, and branches (B) grafted thereto obtained from one or more kinds of vinyl monomers; a process for producing thereof; and a thermoplastic resin composition containing the impact modifier.
    Type: Application
    Filed: February 26, 2003
    Publication date: October 27, 2005
    Applicant: Mitsubishi Rayon co., Ltd.
    Inventors: Keiji Nakamura, Kimihiko Hattori, Masahiro Osuka