Patents by Inventor Kinya Nakagawa

Kinya Nakagawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240139794
    Abstract: A formed article having a polygonal tube shape is produced by performing polygonal tube deep drawing on a blank made of a steel sheet, the formed article including a bottom surface part having a polygonal shape, a side wall including a straight side part continuous with a side of the bottom surface part and a vertical ridge connecting ends, in the right-left direction, of adjacent straight side parts, and a flange continuous with the side wall. A side of a flange region to become the flange in the blank includes a notch, and the notch is formed on the side of a part of the flange region, the part being continuous with a region at a position closer to the vertical ridge than a position of a central part in the right-left direction in the straight side part.
    Type: Application
    Filed: October 26, 2021
    Publication date: May 2, 2024
    Applicant: JFE Steel Corporation
    Inventors: Kinya Nakagawa, Toyohisa Shinmiya
  • Publication number: 20240044760
    Abstract: To further enhance the evaluation accuracy of a delayed fracture. Focusing on the fact that a calculated stress value serving as the reference for the occurrence of the delayed fracture changes depending on analysis conditions of a forming analysis, a value obtained by changing a stress value serving as the reference for the occurrence of the delayed fracture according to the analysis conditions for analyzing an intended formed article (article for practical use) is used as the reference for evaluating the delayed fracture. For example, analysis conditions of a forming analysis in an evaluation test of the delayed fracture are matched with analysis conditions of a forming analysis of an article for practical use represented by an actual automobile component.
    Type: Application
    Filed: July 29, 2021
    Publication date: February 8, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuichi MATSUKI, Toyohisa SHINMIYA, Kinya NAKAGAWA, Yuji YAMASAKI
  • Publication number: 20230311186
    Abstract: A pressed component manufacturing method wherein, in press forming a metal sheet into a final component shape through two or more press steps, the inflow amount of the required material is determined based on the increase in the cross-sectional line length of the shape with respect to the line length before forming when the metal sheet is press formed by a single press step, the determined amount is distributed to each step, and a preformed shape after press forming based on the distributed inflow amount. As the cross section, a line orthogonal to a direction in which the material flows when the metal sheet is drawn is set, and a plurality of cross sections is set which is individually cut by each of planes orthogonal to the line and extending in a direction along the sheet thickness direction of the metal sheet before forming.
    Type: Application
    Filed: July 15, 2021
    Publication date: October 5, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Kinya NAKAGAWA, Toyohisa SHINMIYA, Yuji YAMASAKI
  • Publication number: 20230311187
    Abstract: A method for producing a pressed component and for designing a die applicable even when a component shape that cannot be formed without being greatly drawn is produced.
    Type: Application
    Filed: July 15, 2021
    Publication date: October 5, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Kinya NAKAGAWA, Toyohisa SHINMIYA, Yuji YAMASAKI
  • Publication number: 20230264248
    Abstract: A shearing work technology of metal sheets, such as high-strength steel sheets, is excellent in stretch flange crack resistance and delayed fracture resistance of the sheared end surface. A metal sheet shearing work method including: applying double shearing work to an end portion of at least one part of the metal sheet; and forming a first area having a cutting margin of a second shearing work of 5 mm or less in first cutting in the double shearing work. Second cutting in the double shearing work is carried out in a state where the movement on an end portion side of the first area is restrained. For example, by providing projection areas continuous to the first area and restraining the projection areas, the movement on the end portion side of the first area is restrained.
    Type: Application
    Filed: June 8, 2021
    Publication date: August 24, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuichi MATSUKI, Kinya NAKAGAWA, Toyohisa SHINMIYA, Yuji YAMASAKI
  • Publication number: 20220049324
    Abstract: A method that improves stretch flange formability of a steel sheet by individual treatment matching a material of the steel sheet without performing heat treatment in a die. This method is a method for manufacturing a steel sheet for cold press, and the steel sheet is manufactured by heating an edge of the steel sheet to a temperature within a heating temperature range preset according to a microstructure of the steel sheet and cooling the steel sheet. A region, within an edge of the steel sheet subjected to shearing in a shearing step, where it is estimated that a stretch flange crack is likely to occur when a press component is formed by cold pressing is determined, and a site to be heated and cooled is set within the region. By press-forming the manufactured steel sheet, a target press component is manufactured.
    Type: Application
    Filed: February 25, 2020
    Publication date: February 17, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Kinya NAKAGAWA, Yuichi MATSUKI, Toyohisa SHINMIYA
  • Patent number: 10730090
    Abstract: Provided is a method for forming a blank, the method being capable of improving both yields and formability. The method for forming a blank 1 includes forming the blank 1 into a preforming shape by plastic deformation and then plastically deforming the blank 1 from the preforming shape into a final shape. The preforming shape is determined so that, in each of cross sections in the final shape, the ratio (L1/L0) of a cross-sectional line length L1 in the preforming shape to a cross-sectional line length L0 in the final shape in the same cross section position falls within a predetermined tolerance range.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: August 4, 2020
    Assignee: JFE Steel Corporation
    Inventors: Kinya Nakagawa, Yasuhiro Kishigami, Yuji Yamasaki
  • Patent number: 10500625
    Abstract: A method and die set for manufacturing a metal component with a three-dimensional edge from a blank as a raw material. The blank is cut from a metal sheet and has a curve-shaped curved edge portion with two ends. The method includes providing a bend formation line and forming the three-dimensional shape using a first die and a second die.
    Type: Grant
    Filed: June 7, 2018
    Date of Patent: December 10, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fujii, Toyohisa Shinmiya, Kinya Nakagawa, Yuji Yamasaki, Katsuhiro Ochi
  • Publication number: 20180281043
    Abstract: A method and die set for manufacturing a metal component with a three-dimensional edge from a blank as a raw material. The blank is cut from a metal sheet and has a curve-shaped curved edge portion with two ends. The method includes providing a bend formation line and forming the three-dimensional shape using a first die and a second die.
    Type: Application
    Filed: June 7, 2018
    Publication date: October 4, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke FUJII, Toyohisa SHINMIYA, Kinya NAKAGAWA, Yuji YAMASAKI, Katsuhiro OCHI
  • Patent number: 10029293
    Abstract: A method and die set for manufacturing a metal component with a three-dimensional edge from a blank as a raw material. The blank is cut from a metal sheet and has a curve-shaped curved edge portion with two ends. The method includes providing a bend formation line and forming the three-dimensional shape using a first die and a second die.
    Type: Grant
    Filed: January 20, 2014
    Date of Patent: July 24, 2018
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fujii, Toyohisa Shinmiya, Kinya Nakagawa, Yuji Yamasaki, Katsuhiro Ochi
  • Patent number: 9809869
    Abstract: A thick-walled high-strength hot rolled steel sheet having excellent hydrogen induced cracking resistance which is preferably used as a raw material for a high-strength welded steel pipe of X65 grade or more and a method of manufacturing the thick-walled high-strength hot rolled steel sheet are provided. The composition of the thick-walled high-strength hot rolled steel sheet contains by mass % 0.02 to 0.08% C, 0.50 to 1.85% Mn, 0.02 to 0.10% Nb, 0.001 to 0.05% Ti, 0.0005% or less B in such a manner that (Ti+Nb/2)/C<4 is satisfied or also contains one or two kinds or more of 0.010% or less Ca, 0.02% or less REM, and Fe and unavoidable impurities as a balance. The steel sheet has the structure formed of a bainitic ferrite phase or a bainite phase. Surface layer hardness is 230HV or less in terms of Vickers hardness.
    Type: Grant
    Filed: December 12, 2016
    Date of Patent: November 7, 2017
    Assignee: JFE Steel Corporation
    Inventors: Kinya Nakagawa, Chikara Kami
  • Publication number: 20170088916
    Abstract: A thick-walled high-strength hot rolled steel sheet having excellent hydrogen induced cracking resistance which is preferably used as a raw material for a high-strength welded steel pipe of X65 grade or more and a method of manufacturing the thick-walled high-strength hot rolled steel sheet are provided. The composition of the thick-walled high-strength hot rolled steel sheet contains by mass % 0.02 to 0.08% C, 0.50 to 1.85% Mn, 0.02 to 0.10% Nb, 0.001 to 0.05% Ti, 0.0005% or less B in such a manner that (Ti+Nb/2)/C<4 is satisfied or also contains one or two kinds or more of 0.010% or less Ca, 0.02% or less REM, and Fe and unavoidable impurities as a balance. The steel sheet has the structure formed of a bainitic ferrite phase or a bainite phase. Surface layer hardness is 230HV or less in terms of Vickers hardness.
    Type: Application
    Filed: December 12, 2016
    Publication date: March 30, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Kinya Nakagawa, Chikara Kami
  • Patent number: 9580782
    Abstract: A high-tensile-strength hot-rolled steel sheet is provided having a composition which contains 0.02 to 0.08% C, 0.01 to 0.10% Nb, 0.001 to 0.05% Ti and Fe and unavoidable impurities as a balance, wherein the steel sheet contains C, Ti and Nb in such a manner that (Ti+(Nb/2))/C<4 is satisfied, and the steel sheet has a structure where a primary phase of the structure at a position 1 mm away from a surface in a sheet thickness direction is one selected from a group consisting of a ferrite phase, tempered martensite and a mixture structure of a ferrite phase and tempered martensite, a primary phase of the structure at a sheet thickness center position is formed of a ferrite phase, and a difference ?V between a structural fraction (volume %) of a secondary phase at the position 1 mm away from the surface in the sheet thickness direction and a structural fraction (volume %) of a secondary phase at the sheet thickness center position is 2% or less.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: February 28, 2017
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Patent number: 9493865
    Abstract: A thick-walled high-strength hot rolled steel sheet has a high tensile strength TS of 521 MPa or more and excellent low-temperature toughness. The steel material forming the sheet contains 0.02%-0.08% C, 0.01%-0.10% Nb, and 0.001%-0.05% Ti and is heated; C, Ti, and Nb satisfies (Ti+(Nb/2))/C<4.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: November 15, 2016
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Publication number: 20160160311
    Abstract: By using, as a raw material, a thick hot-rolled steel sheet having a chemical composition containing, by mass %, C: 0.02% or more and 0.10% or less, Si: 0.05% or more and 0.30% or less, Mn: 0.80% or more and 2.00% or less, and Nb: 0.010% or more and 0.100% or less and satisfying the condition that a carbon equivalent Ceq is 0.25% or more and 0.50% or less, a microstructure including a bainitic ferrite phase and/or a bainite phase, a high strength of 52 ksi or more in terms of yield strength and a high toughness of ?45° C. or lower in terms of fracture transition temperature vTrs, an electric resistance weld zone having a microstructure including a bainitic ferrite phase and/or a bainite phase and satisfying the condition that the ratio of the average crystal grain size of the coarsest-grain portion to the average crystal grain size of the finest-grain portion is 2.0 or less in every portion in the wall thickness direction is obtained.
    Type: Application
    Filed: July 8, 2014
    Publication date: June 9, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Kinya Nakagawa, Yasuhiro Kishigami, Yuji Yamasaki
  • Publication number: 20150360272
    Abstract: A method and die set for manufacturing a metal component with a three-dimensional edge from a blank as a raw material. The blank is cut from a metal sheet and has a curve-shaped curved edge portion with two ends. The method includes providing a bend formation line and forming the three-dimensional shape using a first die and a second die.
    Type: Application
    Filed: January 20, 2014
    Publication date: December 17, 2015
    Inventors: Yusuke FUJII, Toyohisa SHINMIYA, Kinya NAKAGAWA, Yuji YAMASAKI, Katsuhiro OCHI
  • Publication number: 20150176110
    Abstract: A thick-walled high-strength hot rolled steel sheet has a high tensile strength TS of 521 MPa or more and excellent low-temperature toughness. The steel material forming the sheet contains 0.02%-0.08% C, 0.01%-0.10% Nb, and 0.001%-0.05% Ti and is heated; C, Ti, and Nb satisfies (Ti+(Nb/2))/C<4.
    Type: Application
    Filed: March 2, 2015
    Publication date: June 25, 2015
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Patent number: 8784577
    Abstract: A high-tensile-strength hot-rolled steel sheet is provided having a composition which contains 0.02 to 0.08% C, 0.01 to 0.10% Nb, 0.001 to 0.05% Ti and Fe and unavoidable impurities as a balance, wherein the steel sheet contains C, Ti and Nb in such a manner that (Ti+(Nb/2))/C<4 is satisfied, and the steel sheet has a structure where a primary phase of the structure at a position 1 mm away from a surface in a sheet thickness direction is one selected from a group consisting of a ferrite phase, tempered martensite and a mixture structure of a ferrite phase and tempered martensite, a primary phase of the structure at a sheet thickness center position is formed of a ferrite phase, and a difference ?V between a structural fraction (volume %) of a secondary phase at the position 1 mm away from the surface in the sheet thickness direction and a structural fraction (volume %) of a secondary phase at the sheet thickness center position is 2% or less.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: July 22, 2014
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Publication number: 20140144552
    Abstract: A high-tensile-strength hot-rolled steel sheet is provided having a composition which contains 0.02 to 0.08% C, 0.01 to 0.10% Nb, 0.001 to 0.05% Ti and Fe and unavoidable impurities as a balance, wherein the steel sheet contains C, Ti and Nb in such a manner that (Ti+(Nb/2))/C<4 is satisfied, and the steel sheet has a structure where a primary phase of the structure at a position 1 mm away from a surface in a sheet thickness direction is one selected from a group consisting of a ferrite phase, tempered martensite and a mixture structure of a ferrite phase and tempered martensite, a primary phase of the structure at a sheet thickness center position is formed of a ferrite phase, and a difference ?V between a structural fraction (volume %) of a secondary phase at the position 1 mm away from the surface in the sheet thickness direction and a structural fraction (volume %) of a secondary phase at the sheet thickness center position is 2% or less.
    Type: Application
    Filed: January 31, 2014
    Publication date: May 29, 2014
    Applicant: JFE Steel Corporation
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Patent number: 8505941
    Abstract: A method enhances fatigue strength of ear portions which are high fatigue risk parts in a torsion beam almost without bringing about disadvantages in terms of productivity and cost. A torsion beam is formed with a portion of the tubular body into an approximately U-shape in cross section by crushing the portion of the tubular body in the radial direction and, thereafter, due to bending with a bottom line set as a belly side of bending, a bending strain of 2 to 6% in the tube longitudinal direction on a tensile side is imparted to the ear portions.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: August 13, 2013
    Assignee: JFE Steel Corporation
    Inventors: Yuji Hashimoto, Shunsuke Toyoda, Kinya Nakagawa, Koji Suzuki, Yoshikazu Kawabata, Osamu Sonobe, Akio Sato