Abstract: A locking hub system in a vehicle is provided. The locking hub system includes an inner drive gear assembly including a drive gear having a drive gear interior splined surface configured to attach to a vehicle axle and a bearing housing rotationally coupled to the drive gear having a bearing housing exterior splined surface configured to mate with a wheel attachment interface and a clutch ring assembly including a pin ring having a plurality of cantilevered pins extending from a support ring, partially enclosing a clutch ring, and unsupported at one end, the clutch ring including a clutch ring splined interior surface slidably moveable to mate with an drive gear splined exterior surface of the drive gear in an engaged configuration and slidably moveable to decouple from the drive gear splined exterior surface in a disengaged configuration.

Abstract: A locking hub system in a vehicle is provided. The locking hub system includes an inner drive gear assembly including a drive gear having a drive gear interior splined surface configured to attach to a vehicle axle and a bearing housing rotationally coupled to the drive gear having a bearing housing exterior splined surface configured to mate with a wheel attachment interface and a clutch ring assembly including a pin ring having a plurality of cantilevered pins extending from a support ring, partially enclosing a clutch ring, and unsupported at one end, the clutch ring including a clutch ring splined interior surface slidably moveable to mate with an drive gear splined exterior surface of the drive gear in an engaged configuration and slidably moveable to decouple from the drive gear splined exterior surface in a disengaged configuration.

Abstract: A wheel end of a vehicle includes a knuckle and a wheel and wheel hub rotatably mounted to the knuckle. A CV-joint is positioned adjacent to the wheel hub. A clutch ring is slidable between engagement with one of the wheel hub and the CV-joint or both. A pneumatic annular actuator is connected to a shift fork that is engaged with the clutch ring for movement of the clutch ring between engaged and dis-engaged. The shift fork includes a base portion and an L-shaped section. The L-shaped section includes a plurality of slots therein to allow the shift fork to deflect and pivot when a misalignment occurs between the teeth of the constant velocity joint half shaft and the clutch ring during assembly of the CV-joint to the wheel hub. The pneumatic actuator includes an elastomeric diaphragm wall that includes a compliant stop extending axially therefrom.

Abstract: A wheel end of a vehicle includes a knuckle and a wheel and wheel hub rotatably mounted to the knuckle. A CV-joint is positioned adjacent to the wheel hub. A clutch ring is slidable between engagement with one of the wheel hub and the CV-joint or both. A pneumatic annular actuator is connected to a shift fork that is engaged with the clutch ring for movement of the clutch ring between engaged and dis-engaged. The shift fork includes a base portion and an L-shaped section. The L-shaped section includes a plurality of slots therein to allow the shift fork to deflect and pivot when a misalignment occurs between the teeth of the constant velocity joint half shaft and the clutch ring during assembly of the CV-joint to the wheel hub. The pneumatic actuator includes an elastomeric diaphragm wall that includes a compliant stop extending axially therefrom.

Abstract: A power management module for a winch system comprises an overload and low voltage interrupt module within a housing. The overload interrupt determines operating current for the winch system and provides an interrupt signal when the current is greater than a threshold. The low voltage interrupt determines voltage of a power source and provides an interrupt signal when the voltage is less than a threshold. A method of operating the power management module comprises determining operating current of the winch system with an overload interrupt module and voltage of a vehicle power source with a low voltage interrupt module. The overload and low voltage interrupt modules are located within a housing. The overload interrupt provides an interrupt signal when the operating current is greater than a threshold. The low voltage interrupt provides an interrupt signal when the voltage is less than a threshold.

Abstract: A four-wheel drive center disconnect electric actuator is provided. The actuator includes a one-way motor that actuates a cam mechanism for causing engagement and disengagement of the center disconnect. The actuator achieves improved reliability and efficiency through a less expensive construction than conventional actuators.

Abstract: A power management module for a winch system comprises an overload and low voltage interrupt module within a housing. The overload interrupt determines operating current for the winch system and provides an interrupt signal when the current is greater than a threshold. The low voltage interrupt determines voltage of a power source and provides an interrupt signal when the voltage is less than a threshold. A method of operating the power management module comprises determining operating current of the winch system with an overload interrupt module and voltage of a vehicle power source with a low voltage interrupt module. The overload and low voltage interrupt modules are located within a housing. The overload interrupt provides an interrupt signal when the operating current is greater than a threshold. The low voltage interrupt provides an interrupt signal when the voltage is less than a threshold.

Abstract: A four-wheel drive center disconnect electric actuator is provided. The actuator includes a one-way motor that actuates a cam mechanism for causing engagement and disengagement of the center disconnect. The actuator achieves improved reliability and efficiency through a less expensive construction than conventional actuators.

Abstract: An assembly for converting a vehicle between two-wheel and four-wheel drive. The assembly includes a bell form of a constant velocity joint being supported by a bearing mounted to one of the vehicle knuckle and the wheel hub. The bell form further includes a collar that has a connector, and a spindle of the wheel hub has a connector in close proximity to the bell form connector. A clutch ring actuated by an actuator is moved by the actuator between engagement with one of the connectors and engagement with both of the connectors.

Abstract: An assembly for converting a vehicle between two-wheel and four-wheel drive. The assembly includes a bell form of a constant velocity joint being supported by a bearing mounted to one of the vehicle knuckle and the wheel hub. The bell form further includes a collar that has a connector, and a spindle of the wheel hub has a connector in close proximity to the bell form connector. A clutch ring actuated by an actuator is moved by the actuator between engagement with one of the connectors and engagement with both of the connectors.

Abstract: A wheel end assembly including a live spindle secured to a wheel hub at an outboard end. A bearing surrounding the spindle and abutted against a shoulder on the spindle. Said bearing preloaded by a retention structure that slidably engages the bearing to compress the bearing against the shoulder. A clutch ring slidably engages splines associated with the live spindle and with an axle portion to connect and disconnect the axle to the live spindle and accordingly the wheel hub.

Abstract: An annular actuator for moving a member axially to couple and un couple a drive member with a driven member of a vehicle drive train. The actuator encircles the drive and driven member. The actuator has a housing to which a diaphragm is mounted. A spring biases the diaphragm to move in one axial direction and withdrawal of air forces the diaphragm to move in the opposite axial direction. A shifting fork coupled to the diaphragm moves a clutch ring in the one axial direction to be coupled with only one of the drive and driven members and is coupled with both the drive and driven members when moved in the opposite direction. The actuator defines a sealed chamber that is totally non-rotatable with relative movement occurring between the shifting fork and the clutch ring.

Abstract: An integrated wheel end for a vehicle is disclosed. The integrated wheel end has a hub rotatably mounted to a bearing pack. The integrated wheel end is secured to the vehicle by fastening the bearing pack to a knuckle of the vehicle. The integral hub has a spindle portion for receiving an end portion of a drive axle, a clutch housing for receiving a locking clutch mechanism and a flange for the mounting of a brake rotor and a vehicle supporting wheel. A locking hub clutch is mounted in the clutch housing and is selectively operated to provide unity of rotation between the axle and the hub or to provide independent rotation of the axle and the hub. The clutch housing is suited for installing different clutch mechanisms including manually operated and pressure operated either by negative or positive pressure. The integrated wheel end has a sealed defined cavity and an air circuit for the introduction or withdrawal of air to operated the pressure operated clutch mechanisms.

Abstract: A retainer for preventing rotation of a spindle nut relative to a wheel spindle. The retainer engages a key way of the spindle and a groove of the spindle nut to prevent rotation of the spindle nut relative to the spindle. The retainer has a semi-circular body that surrounds the end of the spindle. The retainer has a radially inward projecting tab and an axially extending leg from the tab that engages the key way. The leg in addition to engaging the key way engages the groove of the spindle nut. The spindle nut preferably includes a recess in which the body portion of the retainer is nested.

Abstract: A control system for a four wheel drive vehicle wherein the front wheels (or rear wheels in a conventional front wheel drive set up) are automatically engaged and disengaged from the vehicle drive train at both the transfer case and at the front wheel hubs. The engagement and disengagement at the transfer case is accomplished with conventional controls. The engagement and disengagement between the axles and wheel hubs is accomplished by providing concentric gear teeth portions in overlaping sections of the axle and wheel hub. A clutch ring with corresponding gear teeth is moved into and out of simultaneous engagement with the wheel hub and axle to lock them together. A pressure chamber having a movable wall associated with the clutch ring, is connected by an air line and control valve to the intake manifold of the vehicle's engine.