Patents by Inventor Kiyoshi Fukada
Kiyoshi Fukada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 10802011Abstract: In order to evaluate the compatibility of coals used in coke production and to produce cokes with desired strength by blending coals in consideration of the compatibility, the invention provides a technique which evaluates the adhesion strength obtained when two kinds of coals are carbonized based. on properties of the coals. Surface tensions of two kinds of semicokes obtained by heat treating two kinds of coals are measured. Based on the difference between the two measured values of surface tension, the quality of the adhesiveness between the two kinds of coals is evaluated.Type: GrantFiled: September 26, 2017Date of Patent: October 13, 2020Assignee: JFE STEEL CORPORATIONInventors: Kiyoshi Fukada, Hiroyuki Sumi, Hidekazu Fujimoto, Izumi Shimoyama, Takashi Anyashiki, Tetsuya Yamamoto, Yusuke Dohi
-
Patent number: 10739285Abstract: A method for accurately measuring the thermoplasticity of a coal whose thermoplasticity has been difficult to evaluate and determining whether the coal that is to be measured does not significantly reduce the coke strength when used for a coal blend is disclosed. Also disclosed is a method for evaluating a coal used as a raw material for coke and includes using a physical property value relating to a thermoplasticity of a coal as an index for evaluating the coal, wherein a primary or secondary amine including an aromatic ring have been added to the coal, thereby enhancing the thermoplasticity of the coal.Type: GrantFiled: February 17, 2016Date of Patent: August 11, 2020Assignee: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Kiyoshi Fukada, Takashi Matsui, Mikiya Nagayama, Narumi Nanri, Kazutoshi Hanada
-
Patent number: 10414986Abstract: A method for manufacturing coke having a high strength and excellent extrusion capability. The method includes a preparing step of blending two or more coal brands to prepare a coal blend, a stirring and mixing step of stirring and mixing the coal blend to disintegrate at least a part of pseudo-particles that have been formed by agglomeration of coal particles in the coal blend, and a carbonizing step of charging the stirred and mixed coal blend into a coke oven to carbonize the stirred and mixed coal blend. Additionally, a mixing apparatus is used in the stirring and mixing step that has a capability of controlling a degree of mixing of the coal blend to be 0.85 or more at 60 seconds after start of a mixing operation. The degree of mixing is calculated by the following equation (1): degree of mixing=(?C0??C)/(?C0??Cf)??(1).Type: GrantFiled: May 15, 2015Date of Patent: September 17, 2019Assignee: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Yoshiko Maeta, Kazutoshi Hanada, Kiyoshi Fukada, Takashi Matsui, Michio Honma, Masahiro Shinohara
-
Patent number: 10240092Abstract: A coal mixture is provided that maintains a high level of coke strength after carbonization, even where coal having an excessively large permeation distance is used in a large amount. The coal mixture includes large-permeation-distance coal and permeation-distance-decreasing coal. The permeation-distance-decreasing coal has a mean maximum vitrinite reflectance Ro of 1.25% or more and a total inert amount TI of 30 vol. % or less. The blending ratio of the permeation-distance-decreasing coal in the coal mixture is in a range derived by multiplying the blending ratio of the large-permeation-distance coal by 0.25 or more and 3.0 or less.Type: GrantFiled: March 23, 2015Date of Patent: March 26, 2019Assignee: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Kiyoshi Fukada, Takashi Matsui, Mikiya Nagayama, Narumi Nanri
-
Patent number: 10144891Abstract: Provided is a method for preparing a coal mixture used for the purpose of producing coke with desired strength by taking into account the compatibility between coals for cokemaking. In the case of preparing a coal mixture, used as at least one portion of a coal blend for cokemaking, containing two or more types of coals with different surface tensions, the blending ratio of each of the coals is adjusted using the surface tension of a semicoke mixture obtained from the coal mixture as an indicator.Type: GrantFiled: March 25, 2013Date of Patent: December 4, 2018Assignee: JFE Steel CorporationInventors: Izumi Shimoyama, Takashi Anyashiki, Kiyoshi Fukada, Hidekazu Fujimoto, Hiroyuki Sumi
-
Patent number: 9970921Abstract: Provided are, by using an index with which the influence on the strength of coke can be evaluated, a method for evaluating a weathering degree of coal and a coking property of weathered coal within the ranges in which the weathering degree and coking property cannot be determined by using conventional methods, and a method for controlling the weathering degree of coal with which it is possible to add weathered coal to a coal blend to be used for producing coke without decreasing the strength of coke by using the index. The weathering degree of coal is evaluated by using the surface tension of semicoke which is prepared by performing a heat treatment on weathered coal as an index. The weathering degree of each brand of coal is controlled so that the interfacial tension ?inter of a semicoke blend which is prepared by blending the plural brands of semicoke in accordance with the proportions is 0.03 mN/m or lower.Type: GrantFiled: April 8, 2014Date of Patent: May 15, 2018Assignee: JFE STEEL CORPORATIONInventors: Hiroyuki Sumi, Takashi Anyashiki, Kiyoshi Fukada, Yusuke Dohi, Hidekazu Fujimoto, Izumi Shimoyama
-
Publication number: 20180031501Abstract: A method for accurately measuring the thermoplasticity of a coal whose thermoplasticity has been difficult to evaluate and determining whether the coal that is to be measured does not significantly reduce the coke strength when used for a coal blend is disclosed. Also disclosed is a method for evaluating a coal used as a raw material for coke and includes using a physical property value relating to a thermoplasticity of a coal as an index for evaluating the coal, wherein a primary or secondary amine including an aromatic ring have been added to the coal, thereby enhancing the thermoplasticity of the coal.Type: ApplicationFiled: February 17, 2016Publication date: February 1, 2018Applicant: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Kiyoshi Fukada, Takashi Matsui, Mikiya Nagayama, Narumi Nanri, Kazutoshi Hanada
-
Publication number: 20180017539Abstract: In order to evaluate the compatibility of coals used in coke production and to produce cokes with desired strength by blending coals in consideration of the compatibility, the invention provides a technique which evaluates the adhesion strength obtained when two kinds of coals are carbonized based. on properties of the coals. Surface tensions of two kinds of semicokes obtained by heat treating two kinds of coals are measured. Based on the difference between the two measured values of surface tension, the quality of the adhesiveness between the two kinds of coals is evaluated.Type: ApplicationFiled: September 26, 2017Publication date: January 18, 2018Applicant: JFE STEEL CORPORATIONInventors: Kiyoshi Fukada, Hiroyuki Sumi, Hidekazu Fujimoto, Izumi Shimoyama, Takashi Anyashiki, Tetsuya Yamamoto, Yusuke Dohi
-
Patent number: 9857350Abstract: In order to evaluate the compatibility of coals used in coke production and to produce cokes with desired strength by blending coals in consideration of the compatibility, the invention provides a technique which evaluates the adhesion strength obtained when two kinds of coals are carbonized based on properties of the coals. Surface tensions of two kinds of semicokes obtained by heat treating two kinds of coals are measured. Based on the difference between the two measured values of surface tension, the quality of the adhesiveness between the two kinds of coals is evaluated.Type: GrantFiled: March 25, 2013Date of Patent: January 2, 2018Assignee: JFE STEEL CORPORATIONInventors: Kiyoshi Fukada, Hiroyuki Sumi, Hidekazu Fujimoto, Izumi Shimoyama, Takashi Anyashiki, Tetsuya Yamamoto, Yusuke Dohi
-
Patent number: 9850441Abstract: There is provided a method for blending coals for coke production, in which the strength of coke produced from a coal blend serving as a raw material is estimated using a physical property that has not been taken into consideration in the past as an index, so that the method is capable of suppressing an increase in the raw material cost of the coal blend and increasing the strength of coal. Two or more coal brands are blended together to provide a coal blend for coke production. When the two or more coal brands are blended together, the coal brands and the blending ratio of the coal brands are determined using the surface tension of each of the coal brands subjected to heat treatment, the surface tension serving as a control index.Type: GrantFiled: March 25, 2013Date of Patent: December 26, 2017Assignee: JFE STEEL CORPORATIONInventors: Kiyoshi Fukada, Hiroyuki Sumi, Hidekazu Fujimoto, Izumi Shimoyama, Takashi Anyashiki, Tetsuya Yamamoto, Yusuke Dohi
-
Patent number: 9845439Abstract: Provided is a technique by which the compatibility between coals for cokemaking can be quantitatively determined to estimate the coke strength taking into account the compatibility and to select and blend coals based on the coke strength estimated taking into account the compatibility, thereby allowing the production of a coke with the desired strength. A method for blending coals for cokemaking includes predicting the strength of a coke to be produced from a blend of a plurality of coals based on a difference between the surface tensions of the plurality of coals after heat treatment and determining the types and proportions of the coals to be blended.Type: GrantFiled: March 25, 2013Date of Patent: December 19, 2017Assignee: JFE STEEL CORPORATIONInventors: Izumi Shimoyama, Takashi Anyashiki, Kiyoshi Fukada, Hidekazu Fujimoto, Tetsuya Yamamoto, Hiroyuki Sumi
-
Publication number: 20170218276Abstract: A method for manufacturing coke having a high strength and excellent extrusion capability. The method includes a preparing step of blending two or more coal brands to prepare a coal blend, a stirring and mixing step of stirring and mixing the coal blend to disintegrate at least a part of pseudo-particles that have been formed by agglomeration of coal particles in the coal blend, and a carbonizing step of charging the stirred and mixed coal blend into a coke oven to carbonize the stirred and mixed coal blend. Additionally, a mixing apparatus is used in the stirring and mixing step that has a capability of controlling a degree of mixing of the coal blend to be 0.85 or more at 60 seconds after start of a mixing operation. The degree of mixing is calculated by the following equation (1): degree of mixing=(?C0??C)/(?C0??Cf)??(1).Type: ApplicationFiled: May 15, 2015Publication date: August 3, 2017Applicant: JFE Steel CorporationInventors: Yusuke DOHI, Yoshiko MAETA, Kazutoshi HANADA, Kiyoshi FUKADA, Takashi MATSUI, Michio HONMA, Masahiro SHINOHARA
-
Patent number: 9708558Abstract: Method for preparing coal for coke making includes controlling particles size of coal or caking additive before arriving at the plant so particles content having diameter of 6 mm or more in the coal or caking additive reaches 30% by mass or less when the coal or caking additive has permeation distance of 15 mm or more. In another method, the relationship between a critical permeation distance and Gieseler maximum fluidity is obtained using permeation distances and Gieseler maximum fluidity values of one or more brands of coal or caking additive, particles size of coal or caking additive is controlled before arriving at the plant so particles content having diameter of 6 mm or more in coal or caking additive reaches 30% by mass or less when permeation distance of coal or caking additive is larger or equal to a critical permeation distance calculated from the Gieseler maximum fluidity.Type: GrantFiled: February 25, 2013Date of Patent: July 18, 2017Assignee: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Izumi Shimoyama, Kiyoshi Fukada, Hiroyuki Sumi
-
Patent number: 9701907Abstract: A coke manufacturing method includes preparing blended coal by blending coal of at least two types, stirring and mixing the blended coal so as to disintegrate at least a part of pseudo-particles in the blended coal that have been formed by agglomeration of coal particles, and charging the blended coal after stirring and mixing into a coke oven and carbonizing the blended coal so as to manufacture coke.Type: GrantFiled: November 13, 2013Date of Patent: July 11, 2017Assignee: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Kiyoshi Fukada, Takashi Matsui, Michio Honma, Masahiro Shinohara, Mikiya Nagayama
-
Publication number: 20170137716Abstract: A coal mixture is provided that maintains a high level of coke strength after carbonization, even where coal having an excessively large permeation distance is used in a large amount. The coal mixture includes large-permeation-distance coal and permeation-distance-decreasing coal. The permeation-distance-decreasing coal has a mean maximum vitrinite reflectance Ro of 1.25% or more and a total inert amount TI of 30 vol. % or less. The blending ratio of the permeation-distance-decreasing coal in the coal mixture is in a range derived by multiplying the blending ratio of the large-permeation-distance coal by 0.25 or more and 3.0 or less.Type: ApplicationFiled: March 23, 2015Publication date: May 18, 2017Applicant: JFE STEEL CORPORATIONInventors: Yusuke DOHI, Kiyoshi FUKADA, Takashi MATSUI, Mikiya NAGAYAMA, Narumi NANRI
-
Patent number: 9463980Abstract: Coke is manufactured by blending two or more kinds of coal to form a coal blend and by carbonizing the coal blend. Interfacial tension among coal kinds is used as a control index for determining the blending ratio of each coal when forming the coal blend. It is possible to increase the strength of coke without increasing the material cost of a coal blend.Type: GrantFiled: October 11, 2012Date of Patent: October 11, 2016Assignee: JFE Steel CorporationInventors: Kiyoshi Fukada, Hiroyuki Sumi, Izumi Shimoyama, Takashi Anyashiki, Hidekazu Fujimoto, Tetsuya Yamamoto, Yusuke Dohi
-
Patent number: 9340740Abstract: A method for evaluating thermal plasticity of coals and caking additives includes packing a coal or a caking additive into a vessel to prepare a sample 1; arranging a through-hole material 2 having through-holes from top to bottom surfaces, onto the sample 1; heating the sample 1 at a predetermined heating rate while maintaining a constant volume of or while applying a constant load onto the sample 1 and the through-hole material 2; measuring the permeation distance with which the molten sample has permeated into the through-holes; and evaluating thermal plasticity of the sample using the measured value. Alternatively, a method involves heating the sample 1 at a predetermined heating rate while maintaining the sample 1 and the through-hole material 2 in a constant volume; measuring the pressure of the sample that is transmitted via the through-hole material 2; and evaluating thermal plasticity of the sample using the measured value.Type: GrantFiled: August 31, 2011Date of Patent: May 17, 2016Assignee: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Izumi Shimoyama, Kiyoshi Fukada, Tetsuya Yamamoto, Hiroyuki Sumi
-
Publication number: 20160084816Abstract: Provided are, by using an index with which the influence on the strength of coke can be evaluated, a method for evaluating a weathering degree of coal and a coking property of weathered coal within the ranges in which the weathering degree and coking property cannot be determined by using conventional methods, and a method for controlling the weathering degree of coal with which it is possible to add weathered coal to a coal blend to be used for producing coke without decreasing the strength of coke by using the index. The weathering degree of coal is evaluated by using the surface tension of semicoke which is prepared by performing a heat treatment on weathered coal as an index. The weathering degree of each brand of coal is controlled so that the interfacial tension ?inter of a semicoke blend which is prepared by blending the plural brands of semicoke in accordance with the proportions is 0.03 mN/m or lower.Type: ApplicationFiled: April 8, 2014Publication date: March 24, 2016Applicant: JFE STEEL CORPORATIONInventors: Hiroyuki Sumi, Takashi Anyashiki, Kiyoshi Fukada, Yusuke Dohi, Hidekazu Fujimoto, Izumi Shimoyama
-
Publication number: 20150307785Abstract: A coke manufacturing method includes preparing blended coal by blending coal of at least two types, stirring and mixing the blended coal so as to disintegrate at least a part of pseudo-particles in the blended coal that have been formed by agglomeration of coal particles, and charging the blended coal after stirring and mixing into a coke oven and carbonizing the blended coal so as to manufacture coke.Type: ApplicationFiled: November 13, 2013Publication date: October 29, 2015Inventors: Yusuke DOHI, Kiyoshi FUKADA, Takashi MATSUI, Michio HONMA, Masahiro SHINOHARA, Mikiya NAGAYAMA
-
Patent number: 9102892Abstract: A method for estimating the thermal plasticity of coal and a caking additive by observing the thermal plasticity of coal and a caking additive under the condition that sufficiently simulates an environment surrounding thermal plastic coal and a caking additive in a coke oven and to provide a method for preparing coal of a brand having a specified quality by making clear the required quality of a coal brand which can be ideally used for manufacturing high-strength coke by using the estimation method. A method for preparing coal for coke making, the method including adjusting a permeation distance of one or more kinds of coal to a specified value or less when plural coal brands are blended as materials to be used for coke making is used.Type: GrantFiled: August 31, 2011Date of Patent: August 11, 2015Assignee: JFE STEEL CORPORATIONInventors: Yusuke Dohi, Izumi Shimoyama, Kiyoshi Fukada, Tetsuya Yamamoto, Hiroyuki Sumi