Patents by Inventor Kiyoshi Nonomura

Kiyoshi Nonomura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9724745
    Abstract: A press forming process forms a blank, which is the material to be pressed, into a product having a predetermined shape including a continuous hat-shaped section in the longitudinal direction and a curved portion protruding toward the top surface side in the longitudinal direction. In the press forming process, an intermediate product which has an excess thickness portion formed at a part of the curved portion of the product and protruding higher than the top surface of the product is formed while constraining the portion of the intermediate product other than the excess thickness portion until the excess thickness portion projects in a direction opposite to the protrusion direction thereof, whereby the intermediate product is formed into a predetermined shape.
    Type: Grant
    Filed: December 24, 2009
    Date of Patent: August 8, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhisa Maeda, Kiyoshi Nonomura, Yoshiyuki Fukuyama, Takayuki Yamano, Jiro Iwaya
  • Patent number: 9522420
    Abstract: An incremental forming method includes pressing a rod-shaped tool into a workpiece and stretching the workpiece little by little while moving the rod-shaped tool so that a percentage of decrease in plate thickness of the workpiece after forming with respect to plate thickness of the workpiece before forming is made to be within a range of 35% to 40%, inclusive.
    Type: Grant
    Filed: April 2, 2013
    Date of Patent: December 20, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kiyoshi Nonomura, Koji Kurozumi, Koji Inoue
  • Patent number: 9511415
    Abstract: A forming method of a metal plate includes press-forming the metal plate with a die, and processing the press-formed metal plate by incremental-forming.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: December 6, 2016
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kiyoshi Nonomura, Koji Kurozumi, Koji Inoue, Hiroyuki Horiuchi
  • Patent number: 9003857
    Abstract: A current density changing portion is formed in a heating process on an upper base side with respect to a center portion of a flat metal plate in a direction of current flow, by passing current from a lower base side to the upper base side of the flat metal plate which is rectangular when viewed from above. As a result, a quenchable portion is formed on the upper base side with respect to the center portion of the flat metal plate in the direction of current flow, and a non-quenchable portion is formed on the lower base side with respect to the center portion of the flat metal plate in the direction of current flow. The flat metal plate is press-formed after the heating process, so a complex die cooling structure is not necessary during press-forming, which enables the die cost to be reduced.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: April 14, 2015
    Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Kiyoshi Nonomura, Hiroshi Sato, Hideaki Ikezawa, Yuki Ishiguro, Masashi Ozawa
  • Publication number: 20150082854
    Abstract: An incremental forming method includes pressing a rod-shaped tool into a workpiece and stretching the workpiece little by little while moving the rod-shaped tool so that a percentage of decrease in plate thickness of the workpiece after forming with respect to plate thickness of the workpiece before forming is made to be within a range of 35% to 40%, inclusive.
    Type: Application
    Filed: April 2, 2013
    Publication date: March 26, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kiyoshi Nonomura, Koji Kurozumi, Koji Inoue
  • Publication number: 20140312024
    Abstract: [Problem] To provide a method for producing a non-rectangular steel sheet to be heated to the predetermined temperature, a method and apparatus for producing a press-molded article using the non-rectangular steel sheet for press molding that is produced by means of that method for producing the same. [Solution] The method for producing a steel sheet for press molding according to one embodiment of the invention includes an electrical heating process (STEP-101) for electrically heating a blank (10) of rectangular steel sheet, viewed from the thickness direction of the blank, and a bending process (STEP-102) for deforming the blank (10) from a rectangle to a non-rectangle by applying stress in a horizontal direction to the surfaces (front (10a) and back (10b)) of the blank (10) after the start of electrical heating.
    Type: Application
    Filed: February 14, 2012
    Publication date: October 23, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuji Egawa, Kazuhisa Maeda, Koji Akinaga, Kiyoshi Nonomura
  • Publication number: 20130263639
    Abstract: A forming method of a metal plate includes press-forming the metal plate with a die, and processing the press-formed metal plate by incremental-forming.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 10, 2013
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kiyoshi NONOMURA, Koji KUROZUMI, Koji INOUE, Hiroyuki HORIUCHI
  • Publication number: 20120204619
    Abstract: Provided is a press forming method in which the dimensional accuracy is improved and the cost for mass production can be reduced through the reduction of the number of the die corrections, etc. A press forming process forms a blank, which is the material to be pressed, into a product having a predetermined shape including a continuous hat-shaped section in the longitudinal direction and a curved portion protruding toward the top surface side in the longitudinal direction. In the press forming process, an intermediate product which has an excess thickness portion formed at a part of the curved portion of the product and protruding higher than the top surface of the product is formed while constraining the portion of the intermediate product other than the excess thickness portion until the excess thickness portion projects in a direction opposite to the protrusion direction thereof, whereby the intermediate product is formed into a predetermined shape.
    Type: Application
    Filed: December 24, 2009
    Publication date: August 16, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhisa Maeda, Kiyoshi Nonomura, Yoshiyuki Fukuyama, Takayuki Yamano, Jiro Iwaya
  • Patent number: 8126658
    Abstract: Provided is a method for rapidly, surely, and easily identifying a factor of a shape defect of an artifact attributed to elastic recovery of deformation upon molding by using the numeric value simulation technique, thereby eliminating lowering of dimension accuracy.
    Type: Grant
    Filed: August 24, 2007
    Date of Patent: February 28, 2012
    Assignees: Toyota Jidosha Kabushiki Kaisha, Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kiyoshi Nonomura, Jiro Iwaya, Takayuki Yamano
  • Publication number: 20100285328
    Abstract: A current density changing portion is formed in a heating process on an upper base side with respect to a center portion of a flat metal plate in a direction of current flow, by passing current from a lower base side to the upper base side of the flat metal plate which is rectangular when viewed from above. As a result, a quenchable portion is formed on the upper base side with respect to the center portion of the flat metal plate in the direction of current flow, and a non-quenchable portion is formed on the lower base side with respect to the center portion of the flat metal plate in the direction of current flow. The flat metal plate is press-formed after the heating process, so a complex die cooling structure is not necessary during press-forming, which enables the die cost to be reduced.
    Type: Application
    Filed: May 14, 2009
    Publication date: November 11, 2010
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Kiyoshi Nonomura, Hiroshi Sato, Hideaki Ikezawa, Yuki Ishiguro, Masashi Ozawa
  • Publication number: 20100241366
    Abstract: Provided is a method for rapidly, surely, and easily identifying a factor of a shape defect of an artifact attributed to elastic recovery of deformation upon molding by using the numeric value simulation technique, thereby eliminating lowering of dimension accuracy.
    Type: Application
    Filed: August 24, 2007
    Publication date: September 23, 2010
    Inventors: Kiyoshi Nonomura, Jiro Iwaya, Takayuki Yamano