Patents by Inventor Kiyotaka Koga
Kiyotaka Koga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20210273514Abstract: This armature has a core leg portion fixing member that is provided in a slot so as to overlap with a part at a position different from a position in an axial direction corresponding to a joint portion, and that includes a first fixing layer for fixing an armature core and a leg portion.Type: ApplicationFiled: July 5, 2019Publication date: September 2, 2021Applicant: AISIN AW CO., LTD.Inventor: Kiyotaka KOGA
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Patent number: 11095177Abstract: A coil wound around a core in which a plurality of slots that extend in an axial direction are arranged in a circumferential direction, the coil including a plurality of slot-housed portions respectively disposed in the plurality of slots; and a plurality of crossover portions that each connect between a first slot-housed portion and a second slot-housed portion, which are a pair of slot-housed portions of the plurality of slot-housed portions disposed in slots of the plurality of slots that are different from each other, on an outer side in the axial direction with respect to the core.Type: GrantFiled: September 20, 2018Date of Patent: August 17, 2021Assignee: AISIN AW CO., LTD.Inventor: Kiyotaka Koga
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Publication number: 20210234439Abstract: The method for manufacturing an armature includes a step of independently pressing pressing-target segment conductors by a plurality of pressing jigs disposed for each of the pressing-target segment conductors, such that the plurality of pressing jigs are movable relative to each other, at least either one of first segment conductors and second segment conductors serving as the pressing-target segment conductors.Type: ApplicationFiled: December 14, 2018Publication date: July 29, 2021Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Patent number: 11063487Abstract: A stator that includes a stator core having a plurality of slots; a first coil that is disposed in a first slot of the plurality of slots; and a second coil that is disposed in a second slot of the plurality of slots that is different from the first slot in which the first coil is disposed.Type: GrantFiled: March 16, 2018Date of Patent: July 13, 2021Assignee: AISIN AW CO., LTD.Inventor: Kiyotaka Koga
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Publication number: 20210194306Abstract: A coil wound around a core in which a plurality of slots that extend in an axial direction are arranged in a circumferential direction, the coil including a plurality of slot-housed portions respectively disposed in the plurality of slots; and a plurality of crossover portions that each connect between a first slot-housed portion and a second slot-housed portion, which are a pair of slot-housed portions of the plurality of slot-housed portions disposed in slots of the plurality of slots that are different from each other, on an outer side in the axial direction with respect to the core.Type: ApplicationFiled: September 20, 2018Publication date: June 24, 2021Applicant: AISIN AW CO., LTD.Inventor: Kiyotaka KOGA
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Publication number: 20210194335Abstract: A method of manufacturing an armature includes: a step of placing a bonding agent on bonding surfaces of the distal ends of a plurality of segment conductors; a step of placing the plurality of segment conductors on an armature core; a step of bonding the distal ends to each other; and a step of increasing a viscosity of the bonding agent placed on the distal ends, after the step of placing the bonding agent on the distal ends, and before the step of bonding the distal ends to each other.Type: ApplicationFiled: November 30, 2018Publication date: June 24, 2021Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Publication number: 20210184528Abstract: In an armature, a plurality of segment conductors, which are joined to each other at a joint portion, are disposed in parallel in the radial direction. An insulating portion is provided on a conductor surface of one segment conductor at a position in the center axis direction corresponding to an adjacent joint portion of a different segment conductor that is adjacent to the one segment conductor in the radial direction. The insulating portion has a second insulation resistance which is higher than a first insulation resistance of an insulating coating of the different segment conductor.Type: ApplicationFiled: November 29, 2018Publication date: June 17, 2021Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Publication number: 20210167657Abstract: In this armature, a joint portion is insulated by a joint portion insulating member that has a sheet shape and that includes a facing surface insulating part that covers a facing surface of the joint portion and a circumferential surface insulating part that covers a circumferential surface of the joint portion. The facing surface insulating parts adjacent to each other in a radial direction are connected by the circumferential surface insulating part on one side or another side in the circumferential direction.Type: ApplicationFiled: June 28, 2019Publication date: June 3, 2021Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Takahiro KOBUCHI
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Publication number: 20210167649Abstract: In this armature, facing surfaces which are portions where a first segment conductor and a second segment conductor are joined together are disposed so as to overlap each other as viewed in a radial direction, and an end part of at least one of the first segment conductor and the second segment conductor is provided with chamfered parts at edge parts on both circumferential sides of the end part.Type: ApplicationFiled: February 7, 2019Publication date: June 3, 2021Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA, Takahiro KOBUCHI
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Publication number: 20210135512Abstract: A rotary electric machine armature that includes a cylindrical armature core and a coil wound around the armature core, wherein: the coil is formed by joining a plurality of segment conductors to each other; the segment conductors have respective conductor side portions that extend along the axial direction; the conductor side portions are provided with respective joint portions; the joint portions have respective facing surfaces; the joint portions of a pair of the segment conductors are joined to each other with the facing surfaces of the joint portions facing each other; and a facing surface of the facing surfaces is formed so as to have a portion that faces a radial direction and so as not to have portions that overlap each other as viewed in the radial direction over the entire facing surface.Type: ApplicationFiled: September 20, 2018Publication date: May 6, 2021Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Publication number: 20210036569Abstract: A rotating electrical machine stator and a method for manufacturing a rotating electrical machine stator with high productivity. A rotating electrical machine stator includes a stator core having a slot; and a coil having a leg part including a held-in-slot part held in the slot and a portion extending from the held-in-slot part, and a resin foam is provided between an inner surface of the slot and an outer surface of the held-in-slot part facing the inner surface of the slot. The coil is formed by joining together a plurality of segment conductors each having a joint part, and a conductive joint material is disposed between a pair of joint parts facing each other in the slot.Type: ApplicationFiled: March 19, 2019Publication date: February 4, 2021Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA, Tetsuya FUNAYAMA, Shinya KATAYAMA, Takahiro KOBUCHI
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Patent number: 10892656Abstract: A stator, wherein the coil unit includes a coil end portion projecting from an axial end face of the stator core; the coil end portion includes a plurality of peak portions projecting axially outward and arranged in a circumferential direction, and a plurality of lead wire portions for supplying electric power to the coils; and each of the lead wire portions includes an extension portion extending at least in an axial direction, and a bent portion that is bent at least from the axial direction to a radial direction, at least a part of the bent portion being disposed on a stator core side with respect to the peak portions in the axial direction, in a space between the peak portions that are closest to the extension portion in the radial direction and that are adjacent in the circumferential direction.Type: GrantFiled: June 8, 2016Date of Patent: January 12, 2021Assignee: AISIN AW CO., LTD.Inventors: Shingo Hashimoto, Shingo Sato, Kiyotaka Koga
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Patent number: 10886804Abstract: A rotating electrical machine that includes a rotor core; a stator core disposed so as to face the rotor core in a radial direction and including a plurality of teeth and a plurality of slots each located between adjacent ones of the teeth; and a concentric coil formed by concentrically winding a wire, and including a slot accommodated portion placed in the slot of the stator core and a coil end portion projecting in an axial direction from the stator core, wherein of the slot accommodated portion of the concentric coil, an axial end of the slot accommodated portion located on a side facing the rotor core is located closer to an outside in the radial direction than an axial middle part of the slot accommodated portion located on the side facing the rotor core.Type: GrantFiled: April 15, 2016Date of Patent: January 5, 2021Assignee: AISIN AW CO., LTD.Inventors: Kiyotaka Koga, Shingo Hashimoto, Shingo Sato
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Publication number: 20200366146Abstract: A method of manufacturing a rotary electric machine armature that includes a cylindrical armature core in which a plurality of slots that extend in an axial direction are disposed in a circumferential direction and a coil wound around the armature core, the slots having respective radial openings that open in a radial direction, and the coil being formed by joining a plurality of segment conductors to each other.Type: ApplicationFiled: September 20, 2018Publication date: November 19, 2020Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Publication number: 20200343794Abstract: A method of manufacturing an armature includes: a step of preparing first segment conductors in which a plurality of end portions, or an end portion and a power terminal member, are electrically connected to each other; a step of disposing leg portions of the first segment conductors and leg portions of second segment conductors in an armature core; and a step of joining the leg portions of the first segment conductors and the leg portions of the second segment conductors to each other.Type: ApplicationFiled: November 29, 2018Publication date: October 29, 2020Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Publication number: 20200328644Abstract: In a stator, at least a part of a first facing surface in which at least a part of a first leg portion directs to one side in the radial direction and at least a part of a second facing surface in which at least a part of a second leg portion directs to the other side in the radial direction are joined to each other, and a first other end surface of the first leg portion is disposed so as to project toward the other side in the radial direction with respect to a second other end surface which is continuous with the second facing surface.Type: ApplicationFiled: November 30, 2018Publication date: October 15, 2020Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Publication number: 20200280231Abstract: In this stator, a first coil portion, a second coil portion, a third coil portion, and a fourth coil portion each include a one-side coil part that is disposed so as to extend over a first slot and a third slot, and an other-side coil part that is disposed so as to extend over a second slot and a fourth slot.Type: ApplicationFiled: November 29, 2018Publication date: September 3, 2020Applicant: AISIN AW CO., LTD.Inventor: Kiyotaka KOGA
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Patent number: 10763718Abstract: In this stator core, the interval in the circumferential direction of the stator core between an outer peripheral surface of an axial end of a slot accommodated portion of a concentric coil and a tooth facing the outer peripheral surface is larger than the interval in the circumferential direction of the stator core between an inner peripheral surface of the axial end and a tooth facing the inner peripheral surface.Type: GrantFiled: April 15, 2016Date of Patent: September 1, 2020Assignee: SISIN AW CO., LTD.Inventors: Kiyotaka Koga, Shingo Hashimoto, Shingo Sato
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Publication number: 20200259381Abstract: A method of manufacturing a rotary electric machine armature that includes a cylindrical armature core in which a plurality of slots that extend in an axial direction are disposed in a circumferential direction and a coil wound around the armature core, the slots having respective radial openings that open in a radial direction, and the coil being formed by joining a plurality of segment conductors to each other.Type: ApplicationFiled: September 20, 2018Publication date: August 13, 2020Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA
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Publication number: 20200235647Abstract: A method of manufacturing a rotary electric machine armature that includes a cylindrical armature core in which a plurality of slots that extend in an axial direction are disposed in a circumferential direction and a coil wound around the armature core, the slots having respective radial openings that open in a radial direction, and the coil being formed by joining a plurality of segment conductors to each other.Type: ApplicationFiled: September 20, 2018Publication date: July 23, 2020Applicant: AISIN AW CO., LTD.Inventors: Kiyotaka KOGA, Tomotsugu SUGIHARA