Abstract: A downhole cutting tool for drilling a borehole in an earthen formation may include a tool body having a tool axis and a direction of rotation about the tool axis; at least two blades attached to the tool body, the at least two blades having a leading face facing the direction of rotation of the tool body about the tool axis, a trailing face facing away from the direction of rotation of the tool body about the tool axis, and a formation facing surface extending between the leading face and the trailing face; and a plurality of cutting elements disposed on the at least two blades, each cutting element having a radial distance from the tool axis; wherein at least one blade, at its formation facing surface, comprises, between two radially adjacent cutting elements on the at least one blade, a raised depth of cut feature for each cutting element on the other of the at least two blades that are at radial distances from the tool axis intermediate the radial distances from the tool axis of the radially adjacent cutt

Abstract: A drill bit for drilling a borehole in an earthen formation may include a bit body having a bit axis and a direction of rotation about the bit axis; at least two blades extending azimuthally from the bit body; and a plurality of cutting elements disposed on the at least two blades; the plurality of cutting elements forming a cutting profile in a rotated profile view, each cutting element having a radial distance from the bit axis. At least one blade, at its formation facing surface, may include, between two radially adjacent cutting elements on the at least one blade, a raised depth of cut feature for each cutting element on the other of the at least two blades that are at radial distances from the bit axis intermediate the radial distances from the bit axis of the radially adjacent cutting elements on the at least one blade.

Abstract: A drill bit assembly has a bit head and a pin body. The bit head comprises a cutting end, an opposite connecting end with an engagement section, and a feature facing the connecting end. The pin body comprises a tubular body with an axial bore therethrough, a connecting end with an engagement section and a feature facing the connecting end. The drill bit assembly is manufactured by positioning the pin body connecting end with the bit head connecting end such that the pin body and bit head engagement sections overlap with a gap therebetween, and the pin body and bit head features are aligned; injecting a thermoplastic or other connecting material in liquid form between the bit head and pin body engagement sections and into the gap; and solidifying the thermoplastic or other connecting material such that the bit head and pin body are mechanically coupled together at their connecting ends and their features are securely aligned.

Abstract: This disclosure relates in general to a method and system for controlling a drilling system for drilling a borehole in an earth formation. More specifically, but not by way of limitation, embodiments of the present invention provide systems and methods for controlling dynamic interactions between the drilling system for drilling the borehole and an inner surface of the borehole being drilled to steer the drilling system to directionally drill the borehole. In another embodiment of the present invention, data regarding the functioning of the drilling system as it drills the borehole may be sensed and interactions between the drilling system for drilling the borehole and an inner surface of the borehole may be controlled in response to the sensed data to control the drilling system as the borehole is being drilled.

Abstract: A cutter assembly may include a sleeve having at least one passageway extending through the sleeve from a outer surface thereof into an inner surface thereof; at least one rotatable cutting element disposed in the sleeve, wherein the at least one rotatable cutting element has a circumferential groove formed in a side surface thereof, wherein when the inner rotatable cutting element is disposed in the sleeve, the circumferential groove is aligned with the passageway; and a retention element disposed in at least a portion of the passageway and the circumferential groove to retain the at least one rotatable cutting element in the sleeve, wherein the retention element has an axis that is parallel to a tangent of the rotatable cutting element side surface at least one point of contact with the rotatable cutting element.

Abstract: This disclosure relates in general to a method and system for controlling a drilling system for drilling a borehole in an earth formation. More specifically, but not by way of limitation, embodiments of the present invention provide systems and methods for controlling dynamic interactions between the drilling system for drilling the borehole and an inner surface of the borehole being drilled to steer the drilling system to directionally drill the borehole. In another embodiment of the present invention, data regarding the functioning of the drilling system as it drills the borehole may be sensed and interactions between the drilling system for drilling the borehole and an inner surface of the borehole may be controlled in response to the sensed data to control the drilling system as the borehole is being drilled.

Abstract: This disclosure relates in general to a method and system for controlling a drilling system for drilling a borehole in an earth formation. More specifically, but not by way of limitation, embodiments of the present invention provide systems and methods for controlling dynamic interactions between the drilling system for drilling the borehole and an inner surface of the borehole being drilled to steer the drilling system to directionally drill the borehole. In another embodiment of the present invention, data regarding the functioning of the drilling system as it drills the borehole may be sensed and interactions between the drilling system for drilling the borehole and an inner surface of the borehole may be controlled in response to the sensed data to control the drilling system as the borehole is being drilled.

Abstract: A downhole cutting tool for drilling a borehole in an earthen formation may include a tool body having a tool axis and a direction of rotation about the tool axis; at least two blades attached to the tool body, the at least two blades having a leading face facing the direction of rotation of the tool body about the tool axis, a trailing face facing away from the direction of rotation of the tool body about the tool axis, and a formation facing surface extending between the leading face and the trailing face; and a plurality of cutting elements disposed on the at least two blades, each cutting element having a radial distance from the tool axis; wherein at least one blade, at its formation facing surface, comprises, between two radially adjacent cutting elements on the at least one blade, a raised depth of cut feature for each cutting element on the other of the at least two blades that are at radial distances from the tool axis intermediate the radial distances from the tool axis of the radially adjacent cutt

Abstract: A drill bit for drilling a borehole in an earthen formation may include a bit body having a bit axis and a direction of rotation about the bit axis; at least two blades extending azimuthally from the bit body; and a plurality of cutting elements disposed on the at least two blades; the plurality of cutting elements forming a cutting profile in a rotated profile view, each cutting element having a radial distance from the bit axis. At least one blade, at its formation facing surface, may include, between two radially adjacent cutting elements on the at least one blade, a raised depth of cut feature for each cutting element on the other of the at least two blades that are at radial distances from the bit axis intermediate the radial distances from the bit axis of the radially adjacent cutting elements on the at least one blade.

Abstract: A drill bit assembly has a bit head and a pin body. The bit head comprises a cutting end, an opposite connecting end with an engagement section, and a feature facing the connecting end. The pin body comprises a tubular body with an axial bore therethrough, a connecting end with an engagement section and a feature facing the connecting end. The drill bit assembly is manufactured by positioning the pin body connecting end with the bit head connecting end such that the pin body and bit head engagement sections overlap with a gap therebetween, and the pin body and bit head features are aligned; injecting a thermoplastic or other connecting material in liquid form between the bit head and pin body engagement sections and into the gap; and solidifying the thermoplastic or other connecting material such that the bit head and pin body are mechanically coupled together at their connecting ends and their features are securely aligned.

Abstract: This invention provides methods and systems for brazing. One aspect of the invention provides a method of brazing cutter teeth. The method includes providing a bit body, pressing at least one cutter against the bit body with a spring device, placing the bit body and the at least one cutter in an inert gas filled chamber with about 10% H2, and heating the chamber to a temperature above the melting point of the filler metal thereby melting the filler metal. A quantity of filler metal is held between each of the at least one cutters and the bit body.

Abstract: The present invention recites a method, system and apparatus, wherein said method, system and apparatus comprises a gauge pad for a rotary component received within a borehole, the gauge pad comprising an exterior surface dimensioned for rotation in close proximity to the borehole, a pocket extending through the exterior surface, the pocket in fluid communication with a pressurized fluid source, and wherein the exterior surface is dimensioned such that when a pressurized fluid is discharged through the pocket, the velocity of the fluid through a gap between the exterior surface and borehole creates a pressure drop sufficient to pull the rotary component toward the gauge pad.

Abstract: The present invention recites a method and apparatus, wherein said methods and apparatus comprises an actuator comprising a first plate, a pocket extending through the first plate, the pocket in fluid communication with a pressurized fluid source and a second plate coupled to a component that is to be actuated, wherein the first plate, the second plate, and the pocket are dimensioned such that when a pressurized fluid is discharged through the pocket, the velocity of the fluid through a gap between the first plate and the second plate creates a pressure drop sufficient to pull the second plate toward the first plate.

Abstract: The invention provides rotary steerable devices and methods for use of rotary steerable devices. One aspect of the invention provides a rotary steerable device including: a cylinder configured for rotation in a wellbore, the cylinder having a slot and a gauge; and at least one cam received in the slot. The cam is configured for selective actuation between a first position, wherein the cam lies within the gauge of the cylinder, and a second position, wherein the cam is displaced out of the gauge of the cylinder.

Abstract: The present invention recites a method and apparatus, wherein said methods and apparatus comprises an actuator comprising a first plate, a pocket extending through the first plate, the pocket in fluid communication with a pressurized fluid source and a second plate coupled to a component that is to be actuated, wherein the first plate, the second plate, and the pocket are dimensioned such that when a pressurized fluid is discharged through the pocket, the velocity of the fluid through a gap between the first plate and the second plate creates a pressure drop sufficient to pull the second plate toward the first plate.

Abstract: The present invention recites a method, system and apparatus, wherein said method, system and apparatus comprises a gauge pad for a rotary component received within a borehole, the gauge pad comprising an exterior surface dimensioned for rotation in close proximity to the borehole, a pocket extending through the exterior surface, the pocket in fluid communication with a pressurized fluid source, and wherein the exterior surface is dimensioned such that when a pressurized fluid is discharged through the pocket, the velocity of the fluid through a gap between the exterior surface and borehole creates a pressure drop sufficient to pull the rotary component toward the gauge pad.

Abstract: This invention provides methods and systems for brazing. One aspect of the invention provides a method of brazing cutter teeth. The method includes providing a bit body, pressing at least one cutter against the bit body with a spring device, placing the bit body and the at least one cutter in an inert gas filled chamber with about 10% H2, and heating the chamber to a temperature above the melting point of the filler metal thereby melting the filler metal. A quantity of filler metal is held between each of the at least one cutters and the bit body.

Abstract: The invention provides rotary steerable devices and methods for use of rotary steerable devices. One aspect of the invention provides a rotary steerable device including: a cylinder configured for rotation in a wellbore, the cylinder having a slot and a gauge; and at least one cam received in the slot. The cam is configured for selective actuation between a first position, wherein the cam lies within the gauge of the cylinder, and a second position, wherein the cam is displaced out of the gauge of the cylinder.

Abstract: A wellsite system includes a drill string suspended within a borehole, and a bottom hole assembly with a drill bit at its lower end, where the drill bit is a self stabilized and anti-whirl drill bit. The drill bit includes an interior cavity in fluid communication with the drill string, and a plurality of gauge pads located on the exterior of the drill bit. One or more of the gauge pads include an orifice in communication with the interior cavity, where the orifice is arranged at an angle relative to cutters fixed to the drill bit. The drill bit is configured such that a fluid continuously flows from each of the orifices.

Abstract: A wellsite system includes a drill string suspended within a borehole, anti-whirl drill bits for use in the system, and methods of drilling a curved borehole in a subsurface formation. The drill bit can have an interior cavity in fluid communication with the drill string and a first gauge pad located on the exterior of the drill bit. The first gauge pad includes a first orifice in fluid communication with the interior cavity, where the first orifice is arranged at an angle relative to cutters fixed to the drill bit. The drill bit is configured such that a fluid continuously flows from the first orifice.