Abstract: A method for mounting a battery system to a chassis floor of an electrical vehicle is provided, wherein the battery system is adapted for providing electrical power for driving rolling movement of said electrical vehicle, and wherein a plane extends through and parallel to said chassis floor with a first side of said plane facing in a downward direction during use of the electrical vehicle, the method including: fixing a plurality of battery modules to the chassis floor at the first side of said plane, each battery module including electrical terminals; subsequently electrically connecting the electrical terminals of the battery modules to each other to form the battery system; and fixing a cover plate to the chassis floor such that the cover plate covers the battery modules. A vehicle chassis and a vehicle including such a chassis are provided as well.

Abstract: A vehicle body includes an energy source frame with a mounting system. The mounting system includes a mounting portion of the energy source frame extending along at least one side of the energy source frame and a sleeve with a first end and a second end. The mounting portion comprises an opening extending vertically through the mounting portion, and the opening comprises an entrance with a first dimension and a base with a rim and a second dimension. The second dimension is smaller than the first dimension. The sleeve is positioned through the opening with the first end sitting on the rim of the base and the second end extending vertically above the entrance.

Abstract: A battery pack for use in an electric vehicle having two longitudinal sill members extending in a length direction, interconnected at a front side by front and rear transverse members, a number of rectangular battery cells being placed between the sill members, the front transverse member and the rear transverse member, the cells being mutually adjacent in the length direction. The battery pack has at least a chamber integrated in the rear transverse beam, said chamber being configured to accommodate an analog-to-digital converter.

Abstract: A busbar assembly comprises an elongated support structure with a bottom, two side walls, extending in a length direction (L) along longitudinal sides, two spaced-apart central ridges extending in the length direction (L), a signal line, connected to the support structure between the central ridges, conductor members positioned between the side walls and an adjacent central ridge, adapted for interconnecting terminals of battery cells that are adjacent when seen in the length direction (L). The sidewalls and the ridges each extend at a cover side of the bottom and define top adhesive surface strips with respective widths Ws, Wc, the strips being situated in a connecting plane and adapted for adhesive connection to a top plate of a battery pack casing.

Abstract: In a battery pack for use in an electric vehicle at least two longitudinal rows of prismatic battery cells extend side-by side in the length direction (L). The cells are packed in an array including transverse rows. The array has longitudinal sides. Plate-shaped cooling members are interposed between adjacent cells in the longitudinal rows and extend in the width direction (W) from an upstream longitudinal side to the opposite longitudinal side of the array. Each plate-shaped cooling member is connected with an inlet to a coolant distribution duct and with an outlet to a coolant outflow duct. The distribution duct and the outflow duct extend parallel to sill members. The distribution duct is connected to a supply duct and the outflow duct is connected to a return duct, the supply duct and the return duct extending through the front piece and/or the transverse member.

Abstract: A battery cell pack includes a battery cell having first and second terminals and a gas vent on a bottom side of the battery cell; a frame on the bottom side of the battery cell, the frame including: a frame plate including first and second openings aligned with the first and second terminals and a third opening aligned with the gas vent, and first and second intermediate frame walls extending perpendicular to the frame plate; and a thermal protection plate extending between the intermediate frame walls, wherein the intermediate frame walls and the thermal protection plate form a channel along a length of the bottom side of the battery cell between the terminals. The present disclosure further relates to a battery pack including a plurality of battery cell packs and an electric vehicle including a battery pack.

Abstract: An electric vehicle includes: a frame with two spaced-apart longitudinal members having an upper transversely oriented wall member that is situated a vertical distance Hu from a bottom plane and a lower transversely oriented wall member that is situated near the bottom plane, and a battery pack with an array of battery cells defining an array top surface, an array bottom surface and an array side surface. A casing top plate contacts the array top surface, a casing bottom plate contacting the array bottom surface and a casing side wall, connected to the top and bottom plates and contacting the array side surface. The casing top plate is situated a vertical distance Hct from the bottom plane that substantially corresponds with the distance Hu. The battery pack includes a longitudinal impact absorption structure.

Abstract: A bottom structure for an electric vehicle including at least a first and second beam-shaped battery modules extending in a length direction. Each module is formed by a number interconnected cells and has two longitudinal sides, two transverse sides and a top side covered by a cover plate. The modules are mutually interconnected along their longitudinal sides via an adhesive.

Abstract: An electric vehicle including a battery assembly with at least two rows of battery cells attached to a battery frame structure. The battery frame structure has a number of accommodating cavities, arranged in a matrix, each battery cell being placed in a respective accommodating cavity and connected to adjacent walls of the respective accommodating cavity via a flowable bonding substance being inserted in a gap between the cells and the walls of the respective cavity.

Abstract: A battery assembly for an electric vehicle includes two spaced-apart longitudinal profiles extending in a length direction L, interconnected to a front and a rear transverse beam. At least three beam shaped battery modules are interconnected along their longitudinal sides via a plate-shaped interconnecting member, and extend in the length direction, to be attached to an inner surface of the front transverse beam via a bracket. Each battery module is provided with cooling channels extending in the length direction L and having an inlet situated between a transverse end face of the module and the inner surface of the front transverse beam. A water inlet duct extends from an external side the front transverse beam in a central area situated between the brackets, for connecting to a coolant inlet of the central battery module.

Abstract: A motor vehicle with a scalable frame that may be used with an internal combustion engine or with an electric drive. The vehicle has at least four wheels and a frame with a central support bounded by a front transverse section, a rear transverse section and two longitudinal side profiles. The front and rear transverse sections are formed of cast metal with mechanical connector parts attached respectively to a front frame structure and a rear frame structure. The front transverse section includes cooling duct connector parts adapted to be connected to cooling fluid ducts and electrical connector parts adapted to be connected to conductors of an electric motor, the rear transverse section including electrical connector parts adapted to be connected to an electrical connector, such as a charging terminal.

Abstract: A method for mounting a battery system to a chassis floor of an electrical vehicle is provided, wherein the battery system is adapted for providing electrical power for driving rolling movement of said electrical vehicle, and wherein a plane extends through and parallel to said chassis floor with a first side of said plane facing in a downward direction during use of the electrical vehicle, the method including: fixing a plurality of battery modules to the chassis floor at the first side of said plane, each battery module including electrical terminals; subsequently electrically connecting the electrical terminals of the battery modules to each other to form the battery system; and fixing a cover plate to the chassis floor such that the cover plate covers the battery modules. A vehicle chassis and a vehicle including such a chassis are provided as well.

Abstract: A vehicle body includes an energy source frame with a mounting system. The mounting system includes a mounting portion of the energy source frame extending along at least one side of the energy source frame and a sleeve with a first end and a second end. The mounting portion comprises an opening extending vertically through the mounting portion, and the opening comprises an entrance with a first dimension and a base with a rim and a second dimension. The second dimension is smaller than the first dimension. The sleeve is positioned through the opening with the first end sitting on the rim of the base and the second end extending vertically above the entrance.

Abstract: A cover for a battery module is disclosed. The cover includes a planar member and vent ports. The planar member is unitarily formed and manufactured from one of a rigid ceramic material and a glass fiber material. The planar member is adapted to couple to and enclose a container for holding one or more battery cells. The vent ports are formed in the planar member and extend therethrough. Each of the vent ports includes an elongated slot shape positioned in the planar member relative to a position for the one or more battery cells in the container to communicate one or more of gases, heat, pressure, and fire from the one or more battery cells to a predetermined region outside of the container. The vent ports are adapted to maintain isolation of busbars connected to the one or more battery cells.

Abstract: A vehicle battery assembly utilizing side cooling plates. This battery assembly avoids a stacked vertical battery and cooling plate or pack arrangement, optimizes tunnel (and other) space utilization, minimizes battery assembly intrusion into the passenger compartment of the associated vehicle, and allows seat position height to be as low as possible within the passenger compartment of the associated vehicle, while still allowing vertical access to the access points and electrical contacts of the battery modules within the battery assembly. Further, such battery assembly is compatible with conventional and novel cooling pipe configurations and cooling systems.

Abstract: A vehicle battery assembly utilizing side cooling plates. This battery assembly avoids a stacked vertical battery and cooling plate or pack arrangement, optimizes tunnel (and other) space utilization, minimizes battery assembly intrusion into the passenger compartment of the associated vehicle, and allows seat position height to be as low as possible within the passenger compartment of the associated vehicle, while still allowing vertical access to the access points and electrical contacts of the battery modules within the battery assembly. Further, such battery assembly is compatible with conventional and novel cooling pipe configurations and cooling systems.