Abstract: A component for a faucet includes a substrate including alumina and a first material provided over at least a portion of the substrate. The first material includes titanium and carbon. The component also includes a second material provided over the first material, the second material including carbon and having carbon sp3 bonding of at least 40 percent.

Abstract: A vacuum deposition system for forming a dense coating includes a substrate holder for holding a substrate having a substrate surface to be coated, a magnetic field generator, an optional electron source, an optional electron drain, and a deposition source. The magnetic field generator generates a magnetic field in which the substrate is at least partially immersed such that a component of the magnetic field is parallel to the substrate surface such that electrons are forced along a path that causes ionization in the vicinity of the substrate surface. The magnetic field strength at the substrate surface is between 5 and 1000 Gauss. The deposition source provides material to coat the substrate. The vacuum deposition system includes the optional electron source if the deposition source does not provide a source of electrons. A method for depositing a dense coating is also provided.

Abstract: An arc source filter is disposed between an arc cathode and a substrate in a vacuum arc deposition system. The filter includes a plurality of duct elements that surround the arc source. The duct elements have sufficient spatial dimensions to block particles. In addition, the duct elements have electrical and magnetic properties that are conducive for plasma transmission through the filter. On passing through the filter, the highly ionized arc plasma is essentially rid of particles making a source plasma for reacted as well as un-reacted coatings characterized by high density and near defect free quality. The design allows for flexibility in terms of filtering degree, length of coating zone as well as choice of arc source.

Abstract: A valve component for a faucet includes a base material, a strengthening layer provided above the base material, and an amorphous diamond material provided above the strengthening layer. The amorphous diamond material having a hardness that is at least 20 GPa and less than 45 GPa and a modulus that is at least 150 GPa and less than 400 GPa.

Abstract: A valve component for a faucet includes a substrate comprising a base material and a strengthening layer provided above the substrate in an amount sufficient to improve abrasion resistance of the substrate, the strengthening layer comprising tantalum. A layer including amorphous diamond is provided above the strengthening layer. The amorphous diamond has sp3 bonding of at least about 40%, a hardness of at least about 45 GPa, and an elastic modulus of at least about 400 GPa.

Abstract: A valve component for a faucet includes a base material, a strengthening layer provided above the base material, and an amorphous diamond material provided above the strengthening layer. The amorphous diamond material having a hardness that is at least 20 GPa and less than 45 GPa and a modulus that is at least 150 GPa and less than 400 GPa.

Abstract: A wear resistant component for a faucet valve includes a substrate comprising a base material and a strengthening layer provided above the substrate in an amount sufficient to improve abrasion resistance of the substrate. The strengthening layer includes at least one material selected from the group consisting of tantalum, chromium, zirconium, and tungsten. The wear resistant component also includes a layer that includes amorphous diamond provided above the strengthening layer, the amorphous diamond having sp3 bonding of at least about 40%, a hardness of at least about 45 GPa, and an elastic modulus of at least about 400 GPa.

Abstract: A faucet includes a first valve plate comprising a base material and a strengthening layer provided above the base material. An amorphous diamond material is provided above the strengthening layer. The amorphous diamond material has a coefficient of friction that is lower than that of diamond-like carbon and has a hardness that is greater than that of diamond-like carbon.

Abstract: A valve component for a faucet includes a substrate comprising a base material and a strengthening layer provided above the substrate in an amount sufficient to improve abrasion resistance of the substrate, the strengthening layer comprising tantalum. A layer including amorphous diamond is provided above the strengthening layer. The amorphous diamond has sp3 bonding of at least about 40%, a hardness of at least about 45 GPa, and an elastic modulus of at least about 400 GPa.

Abstract: A component for a faucet includes a substrate including alumina and a first material provided over at least a portion of the substrate. The first material includes titanium and carbon. The component also includes a second material provided over the first material, the second material including carbon and having carbon sp3 bonding of at least 40 percent.

Abstract: A faucet includes a first valve plate comprising a base material and a strengthening layer provided above the base material. An amorphous diamond material is provided above the strengthening layer. The amorphous diamond material has a coefficient of friction that is lower than that of diamond-like carbon and has a hardness that is greater than that of diamond-like carbon.

Abstract: A valve component for a faucet includes a substrate, a first layer of material provided above the substrate in an amount sufficient to improve abrasion resistance of the substrate, and a second layer of material provided above the first layer of material. The second layer of material includes amorphous diamond having sp3 bonding of at least about 40%, a hardness of at least about 45 GPa, and an elastic modulus of at least about 400 GPa.

Abstract: Disclosed is a multi-step process for the coating of a substrate without re-racking the substrate between the coating operations comprising: providing a substrate holder with an inert protective polymeric coating covering a substantial portion of the holder; affixing a substrate to the substrate holder; electroplating a coating onto the substrate; without re-racking the substrate, applying a physical vapor deposition coating to the coated substrate; and removing the twice coated substrate from the substrate holder.

Abstract: A wear resistant component for a faucet valve includes a substrate comprising a base material and a strengthening layer provided above the substrate in an amount sufficient to improve abrasion resistance of the substrate. The strengthening layer includes at least one material selected from the group consisting of tantalum, chromium, zirconium, and tungsten. The wear resistant component also includes a layer that includes amorphous diamond provided above the strengthening layer, the amorphous diamond having sp3 bonding of at least about 40%, a hardness of at least about 45 GPa, and an elastic modulus of at least about 400 GPa.

Abstract: A valve component for a faucet includes a substrate, a first layer of material provided above the substrate in an amount sufficient to improve abrasion resistance of the substrate, and a second layer of material provided above the first layer of material. The second layer of material includes amorphous diamond having sp3 bonding of at least about 40%, a hardness of at least about 45 GPa, and an elastic modulus of at least about 400 GPa.

Abstract: A method of forming a wear resistant component includes providing a base material, depositing a strengthening layer on the base material, and vapor depositing an amorphous diamond layer on the strengthening layer.

Abstract: A method of forming a wear resistant component includes providing a base material, depositing a strengthening layer on the base material, and vapor depositing an amorphous diamond layer on the strengthening layer.

Abstract: Disclosed is a multi-step process for the coating of a substrate without re-racking the substrate between the coating operations comprising: providing a substrate holder with an inert protective polymeric coating covering a substantial portion of the holder; affixing a substrate to the substrate holder; electroplating a coating onto the substrate; without re-racking the substrate, applying a physical vapor deposition coating to the coated substrate; and removing the twice coated substrate from the substrate holder.

Abstract: A sliding component, particularly a disk valve plate. The sliding component includes a multi-layer surface structure comprising a strengthening layer harder than the substrate material, and an amorphous diamond top layer.

Abstract: A sliding component, particularly a disk valve plate. The sliding component includes a multi-layer surface structure comprising a strengthening layer harder than the substrate material, and an amorphous diamond top layer.