Patents by Inventor Klaus Hunold
Klaus Hunold has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 5266263Abstract: The invention relates to the reprocessing of used evaporation boats. This is done by a method which comprises comminuting used, aluminum-contaminated evaporation boats and roasting them in a nitrogen-containing atmosphere.Type: GrantFiled: October 28, 1992Date of Patent: November 30, 1993Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Peter Matje
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Patent number: 4908173Abstract: The invention is a molded body of polycrystalline aluminum nitride having a density of at least 99.8% TD and comprising:______________________________________ at least 99 % by weight A1N up to 0.35 % by weight residual oxygen up to 0.35 % by weight residual carbon and up to 0.30 % by weight metallic impurities (Fe, Si, Ca, Mg). ______________________________________In the molded body, the aluminum nitride is present in the form of a single phase, homogeneous, isotropic microstructure having a maximum grain size of 5 .mu.m. The residual oxygen and the residual carbon are present in the form of a solid solution in the aluminum nitride lattice and ceramografically not detectable as separate phase(s) up to a manification of 2400 times. The molded bodies have a bending strength measured according to the 4-point method, at room temperature and up to about 1400.degree. C., of at least 500 N/mm.sup.2, a predominantly transcrystalline rupture modulus and a thermal conductivity at 300 K of at least 150 W/mK.Type: GrantFiled: August 29, 1988Date of Patent: March 13, 1990Inventors: Karl-Alexander Schwetz, Wolfgang Grellner, Klaus Hunold, Max Mohr, Alfred Lipp
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Patent number: 4885264Abstract: Pressure-sintered polycrystalline mixed materials, with a base of boron nitride, oxides and carbides, are provided in which the hexagonal boron nitride fraction is about 30 to about 85% by weight, the oxide fraction (ZrO.sub.2, MgO) is about 10 to about 50% by weight, and the carbide fraction (SiC, TiC, ZrC) is about 5 to about 20% by weight. These mixed materials have a density of at least 94% of the theoretical density and can be produced by hot-pressing powder mixtures composed of hexagonal boron nitride, the selected oxides and carbides at temperatures in the range of from 1500.degree. C. to 1800.degree. C. under a die pressure of 7 to 20 MPa or by isostatically hot-pressing, in a vacuum tight closed case, at temperatures in the range from about 1400.degree. C. to about 1700.degree. C. under a pressure of about 100 to about 300 MPa in a high-pressure autoclave using an inert gas as the pressure transfer medium.Type: GrantFiled: April 28, 1989Date of Patent: December 5, 1989Assignee: Elektroschmelzwerk Kempten GmbHInventors: Peter Sindlhauser, Klaus Hunold, Alfred Lipp
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Patent number: 4803183Abstract: The invention is a molded body of polycrystalline aluminum nitride having a density of at least 99.8% TD and comprising:at least 99% by weight AlNup to 0.35% by weight residual oxygenup to 0.35% by weight residual carbon andup to 0.03% by weight metallic impurities (Fe, Si, Ca, Mg).In the molded body, the aluminum nitride is present in the form of a single phase, homogeneous, isotropic microstructure having a maximum grain size of 5 .mu.m. The residual oxygen and the residual carbon are present in the form of a solid solution in the aluminum nitride lattice and caromografically not detectable as separate phase(s) up to a magnification of 2400 times. The molded bodies have a bending strength measured according to the 4-point method, at room temperature and up to about 1400.degree. C., of at least 500 N/mm.sup.2, a predominantly transcrystalline rupture modulus and a thermal conductivity at 300 K of at least 150 W/mK.Type: GrantFiled: February 20, 1987Date of Patent: February 7, 1989Assignee: Elektroschmelzwerk Kempten GmbHInventors: Karl-Alexander Schwetz, Wolfgang Grellner, Klaus Hunold, Max Mohr, Alfred Lipp
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Patent number: 4732620Abstract: The invention is an improved theroelement which comprises a graphite/boron carbide thermocouple, the arms of which are constructed as a tube and a rod, arranged concentrically inside the tube, which are electrically connected at one end. One of the arms of the thermocouple consists essentially of boron carbide formed from self bonding boron carbide by pressureless sintering. Prefabricated sleeves of high-purity, boron-oxide-free hexagonal boron nitride are used between the arms of the thermocouple as spacers. Only the end of the arm of the thermocouple constructed as a rod is secured in an electrically conductive connecting piece and the arm is freely mobile in the direction towards the cold junction.Type: GrantFiled: March 14, 1986Date of Patent: March 22, 1988Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth, Peter Arnold
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Patent number: 4687655Abstract: The invention is a process for the manufacture of shaped articles of reaction-bonded silicon nitride in which pre-shaped articles of silicon powder are heated in a first stage under a nitrogen gas pressure of at least 6 MPa at a heating rate of not more than 50.degree. C. per hour to a reaction temperature below the melting point of silicon, the article is maintained at the reaction temperature for at least 0.5 hours and subsequently, in a second stage, heating the article at a heating rate of at least 500.degree. C. per hour to a temperature above the melting point of silicon and maintaining the article at that temperature for from 1 to 7 hours. The process can nitridate both pre-shaped articles consisting of silicon powder and, optionally, up to 15% by weight Si.sub.3 N.sub.4 powder and those containing up to 10% by weight of a sintering aid such as Y.sub.2 O.sub.3.Type: GrantFiled: April 11, 1986Date of Patent: August 18, 1987Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth, Peter Arnold, Johannes Napholcz
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Patent number: 4634640Abstract: The invention is a shaped article of boron nitride having a density of at least 95% of the theoretical density which consists of polycrystalline hexagonal boron nitride in the form of a homogeneous isotropic microstructure and which has been manufactured from pure boron nitride powder without the concomitant use of sintering aids by isostatic hot-pressing in a vacuum-tight casing at temperatures of from about 1200.degree. to 1500.degree. C. under a pressure of from about 50 to 300 MPa. Boron nitride powders having a free boric oxide content of not more than 1.0% by weight and having a specific surface area of from 5 to 30 m.sup.2 /g are used as starting material. The powders either are filled into prefabricated casings consisting of steel or glass and densified by vibration or are preshaped to form green bodies having pores open to the surface and then placed in prefabricated casings or coated with a material which forms a vacuum-tight casing.Type: GrantFiled: August 31, 1984Date of Patent: January 6, 1987Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
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Patent number: 4564601Abstract: The invention is substantially pore-free shaped articles which consist essentially of polycrystalline .alpha.- or .beta.-silicon carbide in the form of a single-phase homogeneous microstructure having grain sizes not exceeding 8 .mu.m, and which are manufactured from SiC powder, without the concomitant use of sintering aides, by isostatic hot-pressing in a vacuum-tight casing at temperatures of from about 1900.degree. C. to 2300.degree. C. and at pressures of from about 100 to 400 MPa. The SiC starting materials have .alpha.- and/or .beta.-SiC powders having a total content of metallic impurities not exceeding 0.1% by weight and a particle size of 4 .mu.m and finer.Type: GrantFiled: August 29, 1984Date of Patent: January 14, 1986Assignee: Elektroschmelzwerk Kempten GmbHInventors: Jochen Kriegesmann, Klaus Hunold, Alfred Lipp, Klaus Reinmuth, Karl A. Schwetz
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Patent number: 4560668Abstract: The invention is substantially pore-free shaped articles consisting essentially of polycrystalline silicon nitride and polycrystalline silicon carbide in the form of a homogeneous microstructure having grain sizes of not more than 10 .mu.m manufactured from mixtures of Si.sub.3 N.sub.4 powder and SiC powder in a weight ratio of from 5:95 to 95:5 without the concomitant use of sintering aids by isostatic hot pressing in a vacuum-sealed casing at temperatures of from 1800.degree. to 2200.degree. C. and a pressure of from 100 to 400 MPa.Type: GrantFiled: September 7, 1984Date of Patent: December 24, 1985Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
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Patent number: 4528120Abstract: The invention is refractory, electrically conductive, mixed materials based on hexagonal boron nitride and at least one electrically conductive component such as titanium boride and zirconium boride, and having a density of at least about 95% of the theoretical density and nondirection-dependent properties, which have been manufactured from powder mixtures that are practically free of oxygen and metal and comprisefrom about 10 to 60% by weight of boron nitride,from about 0 to 60% by weight of aluminum nitride and/or silicon nitride, andfrom about 30 to 70% by weight of an electrically conductive component,without the concomitant use of sintering aids by means of isostatic hot pressing in a vacuum-tight casing at temperatures of from about 1400.degree. to 1700.degree. C. and under a pressure of from about 100 to 300 MPa. The powder mixtures are pre-densified to form green bodies in block form and are then introduced into casings or coated with a material forming a vacuum-tight casing.Type: GrantFiled: April 19, 1984Date of Patent: July 9, 1985Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
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Patent number: 4524138Abstract: The invention provides substantially pore-free sintered polycrystalline articles comprising .alpha.-silicon carbide, boron carbide and free carbon, the quantitative proportions of which, in percent by weight, are defined by the trapezoidal area having, in the ternary system B/Si/C of FIG. 1 the corner pointsa=89.0% B.sub.4 C, 9.9% .alpha.-Sic, 1.1% Cb=9.9% B.sub.4 C, 89.0% .alpha.-SiC, 1.1% Cc=9.0% B.sub.4 C, 81.0% .alpha.-Sic, 10.0% Cd=81.0% B.sub.4 C, 9.0% .alpha.-SiC, 10.0% CThe articles have a density of at least 99% of the theoretical density, an average structural grain size of less than 20 .mu.m and a 4-point flexural strength of at least 400 N/mm.sup.2. They are manufactured from fine-grained mixtures of .alpha.-silicon carbide, boron carbide, carbon and/or material that can be coked to form carbon, in a two-stage sintering process. In the first stage, green bodies preshaped from the powder are subjected to pressureless sintering to a density of at least 95% TD at from 1950.degree. to 2150.degree. C.Type: GrantFiled: May 5, 1983Date of Patent: June 18, 1985Assignee: Elektroschmelzwerk Kempten GmbHInventors: Karl A. Schwetz, Klaus Reinmuth, Klaus Hunold, Franz Isemann
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Patent number: 4495123Abstract: The invention is a shaped article of boron nitride having a density of at least 95% of the theoretical density which consists of polycrystalline hexagonal boron nitride in the form of a homogeneous isotropic microstructure and which has been manufactured from pure boron nitride powder without the concomitant use of sintering aids by isostatic hot-pressing in a vacuum-tight casing at temperatures of from about 1200.degree. to 1500.degree. C. under a pressure of from about 50 to 300 MPa. Boron nitride powders having a free boric oxide content of not more than 1.0% by weight and having a specific surface area of from 5 to 30 m.sup.2 /g are used as starting material. The powders either are filled into prefabricated casings consisting of steel or glass and densified by vibration or are preshaped to form green bodies having pores open to the surface and then placed in prefabricated casings or coated with a material which forms a vacuum-tight casing.Type: GrantFiled: December 29, 1982Date of Patent: January 22, 1985Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
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Patent number: 4381931Abstract: The invention relates to a process for the manufacture of substantially pore-free shaped articles of polycrystalline material such as aluminium oxide, titanium boride, silicon nitride or silicon carbide, in which pulverulent materials or preformed articles having pores open towards the surface, in a vacuum-tight sealed glass casing that has a viscosity of less than 10.sup.6 Pas at the pressing temperature employed, are isostatically hot-pressed in a high-pressure autoclave using an inert gas as pressure-transfer medium. By being embedded in a flowable pile or by having a layer applied to them in the form of a suspension, the glass-encased powders or articles are brought into contact with a heat-resistant pulverulent material that, upon softening of the glass casing, penetrates into the surface of the glass of reacts with it, with the result that the glass casing is reinforced from the outside at the pressing temperature.Type: GrantFiled: September 23, 1981Date of Patent: May 3, 1983Assignee: Elektroschmelzwerk Kempten GmbHInventors: Klaus Hunold, Klaus Reinmuth, Alfred Lipp
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Patent number: 4351858Abstract: The invention is a process for the manufacture of substantially pore-free shaped articles from polycrystalline material, such as tungsten carbide, silicon nitride, titanium boride or silicon carbide, in which encased articles preformed from pulverulent materials and having open pores are isostatically hot-pressed in a vacuum-sealed casing of vitreous or ceramic-like material in a high-pressure autoclave using an inert gas as pressure-transfer medium. Before the application of the casing material, a first layer comprising material that can be decomposed or melted, such as an organic wax or a resin-like product, or of a compressible heat-resistant material such as inorganic fibers or felts, is applied to the preformed articles. Then, the encased articles are thermally treated until the glass or ceramic layer is fused or sintered gas-tight. The articles pretreated in this manner are then isostatically hot-pressed.Type: GrantFiled: February 25, 1981Date of Patent: September 28, 1982Assignee: Elektroschmelzwerk kempten GmbHInventors: Klaus Hunold, Klaus Reinmuth, Alfred Lipp, Johannes Napholcz, Peter Arnold