Patents by Inventor Klay Kunkel

Klay Kunkel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11764086
    Abstract: A substrate processing system configured to process substrates includes a substrate transport assembly that encloses a controlled environment defined within a continuous transport volume and at least two process modules coupled to the substrate transport assembly. The substrate transport assembly is configured to transport substrates to and from the at least two process modules through the continuous transport volume. At least two gas boxes are configured to deliver gas mixtures to the at least two process modules. An exhaust duct configured to selectively evacuate the at least two process modules through the at least two gas boxes. Surfaces of the at least two gas boxes include perforations configured to allow gases to flow from the at least two gas boxes into the exhaust duct.
    Type: Grant
    Filed: July 8, 2022
    Date of Patent: September 19, 2023
    Assignee: LAM RESEARCH CORPORATION
    Inventors: David Trussell, John Daugherty, Christopher J. Pena, Michael C. Kellogg, Klay Kunkel, Richard H. Gould
  • Publication number: 20220344183
    Abstract: A substrate processing system configured to process substrates includes a substrate transport assembly that encloses a controlled environment defined within a continuous transport volume and at least two process modules coupled to the substrate transport assembly. The substrate transport assembly is configured to transport substrates to and from the at least two process modules through the continuous transport volume. At least two gas boxes are configured to deliver gas mixtures to the at least two process modules. An exhaust duct configured to selectively evacuate the at least two process modules through the at least two gas boxes. Surfaces of the at least two gas boxes include perforations configured to allow gases to flow from the at least two gas boxes into the exhaust duct.
    Type: Application
    Filed: July 8, 2022
    Publication date: October 27, 2022
    Inventors: David TRUSSELL, John DAUGHERTY, Christopher J. PENA, Michael C. KELLOGG, Klay KUNKEL, Richard H. GOULD
  • Patent number: 11393705
    Abstract: A substrate processing tool includes a wafer transport assembly that includes a first wafer transport module and extends along a longitudinal axis of the substrate processing tool. A plurality of process modules includes a first process module and a second process module arranged on opposite sides of the longitudinal axis of the substrate processing tool. Outer sides of the first wafer transport module are coupled to the first and second process modules, respectively. A service tunnel defined below the wafer transport assembly extends along the longitudinal axis from a front end of the substrate processing tool to a rear end of the substrate processing tool below the wafer transport assembly.
    Type: Grant
    Filed: September 18, 2020
    Date of Patent: July 19, 2022
    Assignee: Lam Research Corporation
    Inventors: John E. Daugherty, David Trussell, Michael Kellogg, Christopher Pena, Richard H. Gould, Klay Kunkel
  • Publication number: 20210005485
    Abstract: A substrate processing tool includes a wafer transport assembly that includes a first wafer transport module and extends along a longitudinal axis of the substrate processing tool. A plurality of process modules includes a first process module and a second process module arranged on opposite sides of the longitudinal axis of the substrate processing tool. Outer sides of the first wafer transport module are coupled to the first and second process modules, respectively. A service tunnel defined below the wafer transport assembly extends along the longitudinal axis from a front end of the substrate processing tool to a rear end of the substrate processing tool below the wafer transport assembly.
    Type: Application
    Filed: September 18, 2020
    Publication date: January 7, 2021
    Inventors: John E. Daugherty, David Trussell, Michael Kellogg, Christopher Pena, Richard H. Gould, Klay Kunkel
  • Patent number: 10790174
    Abstract: A wafer transport assembly includes a first wafer transport module and a second wafer transport module. A buffer module, arranged between the first wafer transport module and the second wafer transport module, includes a first buffer stack and a second buffer stack. Outer sides of the first wafer transport module are coupled to first and second process modules, respectively, and outer sides of the second wafer transport module are coupled to third and fourth process modules, respectively. The first wafer transport module, the second wafer transport module, and the buffer module define a continuous wafer transport volume providing a controlled environment within the wafer transport assembly.
    Type: Grant
    Filed: April 12, 2018
    Date of Patent: September 29, 2020
    Assignee: LAM RESEARCH CORPORATION
    Inventors: John Daugherty, David Trussell, Michael Kellogg, Christopher Pena, Richard H. Gould, Klay Kunkel
  • Publication number: 20180233387
    Abstract: A wafer transport assembly includes a first wafer transport module and a second wafer transport module. A buffer module, arranged between the first wafer transport module and the second wafer transport module, includes a first buffer stack and a second buffer stack. Outer sides of the first wafer transport module are coupled to first and second process modules, respectively, and outer sides of the second wafer transport module are coupled to third and fourth process modules, respectively. The first wafer transport module, the second wafer transport module, and the buffer module define a continuous wafer transport volume providing a controlled environment within the wafer transport assembly.
    Type: Application
    Filed: April 12, 2018
    Publication date: August 16, 2018
    Inventors: John DAUGHERTY, David TRUSSELL, Michael KELLOGG, Christopher PENA, Richard H. GOULD, Klay KUNKEL
  • Patent number: 10014196
    Abstract: A wafer transport assembly includes first and second wafer transport modules, and a buffer module coupled between the first and second wafer transport modules. The first and second wafer transport modules and the buffer module are aligned in a single directional axis. The buffer module includes a first buffer stack positioned at a first lateral end of the buffer module, and a second buffer stack positioned at a second lateral end of the buffer module. The first lateral end of the buffer module defines a first side protrusion nested between the first and second wafer transport modules and first and second process modules. The second lateral end of the buffer module defines a second side protrusion that is nested between the first and second wafer transport modules and third and fourth process modules. The first and second wafer transport modules and the buffer module define a continuous controlled environment.
    Type: Grant
    Filed: October 20, 2015
    Date of Patent: July 3, 2018
    Assignee: LAM RESEARCH CORPORATION
    Inventors: John Daugherty, David Trussell, Michael Kellogg, Christopher Pena, Richard Gould, Klay Kunkel
  • Patent number: 9929028
    Abstract: A system for processing substrates is provided, comprising: a wafer transport assembly that is configured to transport wafers to and from one or more process modules, the wafer transport assembly having at least one wafer transport module, wherein lateral sides of the at least one wafer transport module are configured to couple to the one or more process modules; a service floor defined below the wafer transport assembly, the service floor being defined at a height that is less than a height of a fabrication facility floor in which the system is disposed.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: March 27, 2018
    Assignee: Lam Research Corporation
    Inventors: David Trussell, John Daugherty, Michael Kellogg, Christopher Pena, Richard Gould, Klay Kunkel
  • Publication number: 20170110354
    Abstract: A wafer transport assembly includes first and second wafer transport modules, and a buffer module coupled between the first and second wafer transport modules. The first and second wafer transport modules and the buffer module are aligned in a single directional axis. The buffer module includes a first buffer stack positioned at a first lateral end of the buffer module, and a second buffer stack positioned at a second lateral end of the buffer module. The first lateral end of the buffer module defines a first side protrusion nested between the first and second wafer transport modules and first and second process modules. The second lateral end of the buffer module defines a second side protrusion that is nested between the first and second wafer transport modules and third and fourth process modules. The first and second wafer transport modules and the buffer module define a continuous controlled environment.
    Type: Application
    Filed: October 20, 2015
    Publication date: April 20, 2017
    Inventors: John Daugherty, David Trussell, Michael Kellogg, Christopher Pena, Richard Gould, Klay Kunkel
  • Publication number: 20170110350
    Abstract: A system for processing substrates is provided, comprising: a wafer transport assembly that is configured to transport wafers to and from one or more process modules, the wafer transport assembly having at least one wafer transport module, wherein lateral sides of the at least one wafer transport module are configured to couple to the one or more process modules; a service floor defined below the wafer transport assembly, the service floor being defined at a height that is less than a height of a fabrication facility floor in which the system is disposed.
    Type: Application
    Filed: October 18, 2016
    Publication date: April 20, 2017
    Inventors: David Trussell, John Daugherty, Michael Kellogg, Christopher Pena, Richard Gould, Klay Kunkel
  • Patent number: 9502275
    Abstract: A system for processing substrates is provided, comprising: a wafer transport assembly that is configured to transport wafers to and from one or more process modules, the wafer transport assembly having at least one wafer transport module, wherein lateral sides of the at least one wafer transport module are configured to couple to the one or more process modules; a service floor defined below the wafer transport assembly, the service floor being defined at a height that is less than a height of a fabrication facility floor in which the system is disposed.
    Type: Grant
    Filed: October 20, 2015
    Date of Patent: November 22, 2016
    Assignee: Lam Research Corporation
    Inventors: David Trussell, John Daugherty, Michael Kellogg, Christopher Pena, Richard Gould, Klay Kunkel