Patents by Inventor Ko Inaba

Ko Inaba has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11628519
    Abstract: A solder joint, for bonding an electrode of a circuit board to an electrode of an electronic component, that includes: an Sn—Bi-based solder deposited on the electrode of the circuit board; and a solder alloy deposited on the electrode of the electronic component. The Sn—Bi-based solder alloy has a lower melting point than the solder alloy deposited on the electrode of the electronic component. Fine Bi phases in the solder joint each have an area of less than or equal to 0.5 ?m2. Coarse Bi phases in the solder joint each have an area of greater than 0.5 ?m2 and less than or equal to 5 ?m2. A proportion of the fine Bi phases among the fine Bi phases and the coarse Bi phases is greater than or equal to 60%.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: April 18, 2023
    Assignee: Lenovo (Singapore) Pte. Ltd.
    Inventors: Ko Inaba, Tetsu Takemasa, Tadashi Kosuga
  • Publication number: 20210316406
    Abstract: A solder joint, for bonding an electrode of a circuit board to an electrode of an electronic component, that includes: an Sn—Bi-based solder deposited on the electrode of the circuit board; and a solder alloy deposited on the electrode of the electronic component. The Sn—Bi-based solder alloy has a lower melting point than the solder alloy deposited on the electrode of the electronic component. Fine Bi phases in the solder joint each have an area of less than or equal to 0.5 ?m2. Coarse Bi phases in the solder joint each have an area of greater than 0.5 ?m2 and less than or equal to 5 ?m2. A proportion of the fine Bi phases among the fine Bi phases and the coarse Bi phases is greater than or equal to 60%.
    Type: Application
    Filed: June 24, 2021
    Publication date: October 14, 2021
    Applicant: Lenovo (Singapore) Pte. Ltd.
    Inventors: Ko Inaba, Tetsu Takemasa, Tadashi Kosuga
  • Patent number: 11097379
    Abstract: A solder bonding method that bonds, using a solder joint, an electrode of a circuit board to an electrode of an electronic component includes: depositing, on the electrode of the circuit board, an Sn—Bi-based solder alloy with a lower melting point than a solder alloy deposited on the electrode of the electronic component; mounting the electronic component on the circuit board such that the Sn—Bi-based solder alloy contacts the solder alloy on the electrode of the electronic component; heating the circuit board to a peak temperature of heating of 150° C. to 180° C.; holding the peak temperature of heating at a holding time of greater than 60 seconds and less than or equal to 150 seconds; and cooling, after the heating and to form the solder joint, the circuit board at a cooling rate greater than or equal to 3° C./sec.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: August 24, 2021
    Assignee: Lenovo (Singapore) Pte. Ltd.
    Inventors: Ko Inaba, Tetsu Takemasa, Tadashi Kosuga
  • Patent number: 10987764
    Abstract: It is an object of the present invention to provide a flux containing flux components homogeneously dispersed without precipitation of aggregates in addition to having an appropriate balance between fluidity and shape retention property, and a solder paste. A flux comprising 0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4-methylbenzylidene)sorbitol and a combination thereof, and 2 to 350 mass ppm of a sorbitol-type additive selected from the group consisting of sorbitol, monobenzylidene sorbitol, mono(4-methylbenzylidene)sorbitol and a combination thereof, and a glycol ether-type solvent.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: April 27, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Ko Inaba, Hiroaki Kawamata, Kazuhiro Minegishi
  • Publication number: 20210031311
    Abstract: It is an object of the present invention to provide a flux containing flux components homogeneously dispersed without precipitation of aggregates in addition to having an appropriate balance between fluidity and shape retention property, and a solder paste. A flux comprising 0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4-methylbenzylidene)sorbitol and a combination thereof, and 2 to 350 mass ppm of a sorbitol-type additive selected from the group consisting of sorbitol, monobenzylidene sorbitol, mono(4-methylbenzylidene)sorbitol and a combination thereof, and a glycol ether-type solvent.
    Type: Application
    Filed: October 11, 2018
    Publication date: February 4, 2021
    Applicant: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi KAWASAKI, Masato SHIRATORI, Ko INABA, Hiroaki KAWAMATA, Kazuhiro MINEGISHI
  • Publication number: 20190193211
    Abstract: A solder bonding method that bonds, using a solder joint, an electrode of a circuit board to an electrode of an electronic component includes: depositing, on the electrode of the circuit board, an Sn—Bi-based solder alloy with a lower melting point than a solder alloy deposited on the electrode of the electronic component; mounting the electronic component on the circuit board such that the Sn—Bi-based solder alloy contacts the solder alloy on the electrode of the electronic component; heating the circuit board to a peak temperature of heating of 150° C. to 180° C.; holding the peak temperature of heating at a holding time of greater than 60 seconds and less than or equal to 150 seconds; and cooling, after the heating and to form the solder joint, the circuit board at a cooling rate greater than or equal to 3° C./sec.
    Type: Application
    Filed: February 15, 2019
    Publication date: June 27, 2019
    Applicant: Lenovo (Singapore) Pte. Ltd.
    Inventors: Ko Inaba, Tetsu Takemasa, Tadashi Kosuga
  • Publication number: 20170304961
    Abstract: Provided is a flux for a solder paste that can prevent peeling from electrode, which is seen in a component, a thickness of which is reduced, such a semiconductor package like BGA. Rosin, a glycol-ether-based solvent, an organic acid, a thixotropic agent, a halogen compound, and an imidazole compound are contained and the halogen compound is either an amine hydrohalide or an organohalogen compound or a combination of them. Their addition amounts stay within a range satisfying a formula of 2.5-X-0.625Y?0 in which the addition amount of the amine hydrohalide is indicated by X (weight %) and the addition amount of the organohalogen compound is indicated by Y (weight %). However, the addition amount X of the amine hydrohalide and the addition amount Y of the organohalogen compound are such that 0?X?2.5 and 0?Y?4, excluding a range of 0?X<0.02 and 0?Y<0.1.
    Type: Application
    Filed: November 6, 2015
    Publication date: October 26, 2017
    Inventors: Kazuyori Takagi, Toru Hayashida, Yutaka Hashimoto, Tetsu Takemasa, Nanako Miyagi, Ko Inaba
  • Patent number: 8227536
    Abstract: A solder paste comprising a solder alloy powder and a flux. The volumetric expansion at the time of melting of the solder alloy is at most 0.5%. The flux contains a bisphenol A epoxy resin and a curing agent selected from a carboxylic anhydride and a dicarboxylic acid. The solder paste can be used in applications suitable for high-temperature solders. The solder alloy has an alloy composition comprising, in mass percent, 70-98% of Bi, a total of 0-0.5% of at least one substance selected from Ag, Cu, Sb, In, Zn, Ni, Cr, Fe, Mo, P, Ge, and Ga, and a remainder of Sn.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: July 24, 2012
    Assignees: Senju Metal Industry Co., Ltd., Murata Manufacturing Co., Ltd.
    Inventors: Shizuharu Watanabe, Hidekiyo Takaoka, Kosuke Nakano, Masafumi Seino, Ko Inaba
  • Publication number: 20100035072
    Abstract: A solder paste comprising a solder alloy powder and a flux. The volumetric expansion at the time of melting of the solder alloy is at most 0.5%. The flux contains a bisphenol A epoxy resin and a curing agent selected from a carboxylic anhydride and a dicarboxylic acid. The solder paste can be used in applications suitable for high-temperature solders. The solder alloy has an alloy composition comprising, in mass percent, 70-98% of Bi, a total of 0-0.5% of at least one substance selected from Ag, Cu, Sb, In, Zn, Ni, Cr, Fe, Mo, P, Ge, and Ga, and a remainder of Sn.
    Type: Application
    Filed: August 11, 2006
    Publication date: February 11, 2010
    Inventors: Shizuharu Watanabe, Hidekiyo Takaoka, Kosuke Nakano, Masafumi Seino, Ko Inaba
  • Publication number: 20090301760
    Abstract: As BGA's and CSP's become widespread, the number of steps in soldering module boards to rigid printed wiring boards increases. A printed circuit board warps due to heating during reflow, so even if mounting is carried out at a temperature sufficiently exceeding the melting point of a solder alloy, there was a problem of the phenomenon of fusion defects in which the solder bumps of a module board of a CSP, a BGA, or the like and the mounting paste do not fuse or parts having leads and solder paste do not fuse, resulting in conduction defects. Means for Solving the Problem When soldering a module board to a rigid printed wiring board, a post-flux is applied to a module board before mounting, a solder paste is then applied to the rigid printed wiring board, and the module board is soldered.
    Type: Application
    Filed: June 13, 2006
    Publication date: December 10, 2009
    Inventors: Masato Shimamura, Ko Inaba, Hiroshi Okada, Tsukasa Ohnishi