Patents by Inventor Ko Kajita

Ko Kajita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11894734
    Abstract: Provided is a device for manufacturing a stator, the device including a winding jig configured to wind a coil and to manufacture a winding coil, and an insertion jig configured to receive the winding coil from the winding jig and to insert the winding coil into a stator core, wherein the winding jig comprises a body extending along a longitudinal direction (L1), a power supply unit configured to make the body revolve around a central shaft of the body, and a protrusion formed on a surface of the body.
    Type: Grant
    Filed: March 28, 2022
    Date of Patent: February 6, 2024
    Assignees: HYUNDAI MOBIS CO., LTD., HAYASHI KOGYOSYO Co., Ltd.
    Inventors: Yong Ho Kim, Min Mo Koo, Ko Kajita
  • Publication number: 20240022147
    Abstract: Provided is a device for manufacturing a stator, the device including a winding jig configured to wind a coil and to manufacture a winding coil, and an insertion jig configured to receive the winding coil from the winding jig and to insert the winding coil into a stator core, wherein the winding jig comprises a body extending along a longitudinal direction (L1), a power supply unit configured to make the body revolve around a central shaft of the body, and a protrusion formed on a surface of the body.
    Type: Application
    Filed: September 26, 2023
    Publication date: January 18, 2024
    Applicants: HYUNDAI MOBIS CO., LTD., HAYASHI KOGYOSYO Co., Ltd.
    Inventors: Yong Ho KIM, Min Mo KOO, Ko KAJITA
  • Publication number: 20230155457
    Abstract: Discloses is a method of manufacturing a stator and a jig for manufacturing a stator. An exemplary embodiment of the present disclosure provides a method of manufacturing a stator, the method including a preparation step of preparing a coil material and a stator core having a plurality of slots provided in a circumferential direction C, a winding step of manufacturing a winding coil by winding the coil material, and an insertion step of positioning the winding coil in upper regions of at least some of the plurality of slots and then dropping the winding coil into the slot.
    Type: Application
    Filed: November 15, 2022
    Publication date: May 18, 2023
    Applicants: HYUNDAI MOBIS Co., Ltd., HAYASHI KOGYOSYO Co., Ltd.
    Inventors: Yong Ho KIM, Ko KAJITA
  • Publication number: 20230155460
    Abstract: Provided is a device for manufacturing a stator, the device including a winding jig configured to wind a coil and to manufacture a winding coil, and an insertion jig configured to receive the winding coil from the winding jig and to insert the winding coil into a stator core, wherein the winding jig comprises a body extending along a longitudinal direction (L1), a power supply unit configured to make the body revolve around a central shaft of the body, and a protrusion formed on a surface of the body.
    Type: Application
    Filed: March 28, 2022
    Publication date: May 18, 2023
    Applicants: HYUNDAI MOBIS CO., LTD., HAYASHI KOGYOSYO Co., Ltd.
    Inventors: Yong Ho KIM, Min Mo KOO, Ko KAJITA
  • Patent number: 11362561
    Abstract: A stator wherein the lead wire portion includes a root portion connected to the slot housed portion, disposed in a same-phase region which overlaps the coil end portion of the coil of a same phase as seen in the center axis direction, and disposed on an axially inner side with respect to the coil end portion, and a draw-out portion that projects in the center axis direction from a power source portion-side end portion of the root portion toward an axially outer side with respect to the coil end portion in the same-phase region.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: June 14, 2022
    Assignees: AISIN CORPORATION, HAYASHI KOGYOSYO CO., LTD.
    Inventors: Toru Kuroyanagi, Takahiko Hobo, Hiroo Hayashi, Ko Kajita
  • Patent number: 10998791
    Abstract: A stator of the present invention includes a conductor wire. A portion of the conductor wire disposed adjacent to a coil winding center is connected to a power supply. A portion of the conductor wire disposed outwardly away from the coil winding center is connected to a neutral point.
    Type: Grant
    Filed: December 22, 2016
    Date of Patent: May 4, 2021
    Assignees: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru Kuroyanagi, Ko Kajita, Takahiko Hobo
  • Patent number: 10998786
    Abstract: A stator that includes an annular stator core having a plurality of slots each having a coil insertion opening that opens in a radial direction, and recesses formed in circumferential side walls and extending in an axial direction; a coil including slot accommodated portions accommodated in the plurality of slots; and a wedge containing a thermoplastic resin and engaged with the recesses so as to close at least a part of the coil insertion opening as viewed in the radial direction of the stator core.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: May 4, 2021
    Assignees: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru Kuroyanagi, Ko Kajita, Takahiko Hobo
  • Patent number: 10811921
    Abstract: An insulating member that includes an insulating member body including a first insulating sheet provided in an annular shape to cover a coil that includes a slot-held section and a coil end section, the slot-held section configured to be held in a slot of a stator core, the coil end section configured to protrude from an end surface of the stator core in a rotation axis direction, wherein the first insulating sheet includes a folded-back section that is provided in a portion corresponding to a bent section of the coil and in the portion the first insulating sheet is folded back a plurality of times such that layers of the first insulating sheet are stacked.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: October 20, 2020
    Assignees: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru Kuroyanagi, Ko Kajita, Takahiko Hobo
  • Publication number: 20200220417
    Abstract: A stator wherein the lead wire portion includes a root portion connected to the slot housed portion, disposed in a same-phase region which overlaps the coil end portion of the coil of a same phase as seen in the center axis direction, and disposed on an axially inner side with respect to the coil end portion, and a draw-out portion that projects in the center axis direction from a power source portion-side end portion of the root portion toward an axially outer side with respect to the coil end portion in the same-phase region.
    Type: Application
    Filed: September 19, 2018
    Publication date: July 9, 2020
    Applicants: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru KUROYANAGI, Takahiko HOBO, Hiroo HAYASHI, Ko KAJITA
  • Publication number: 20190393748
    Abstract: A stator that includes an annular stator core having a plurality of slots each having a coil insertion opening that opens in a radial direction, and recesses formed in circumferential side walls and extending in an axial direction; a coil including slot accommodated portions accommodated in the plurality of slots; and a wedge containing a thermoplastic resin and engaged with the recesses so as to close at least a part of the coil insertion opening as viewed in the radial direction of the stator core.
    Type: Application
    Filed: September 22, 2017
    Publication date: December 26, 2019
    Applicants: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru KUROYANAGI, Ko KAJITA, Takahiko HOBO
  • Patent number: 10516312
    Abstract: A stator coil that includes a first coil portion including a pair of first slot-housed portions respectively arranged on an outer side of a first slot of the stator core in a radial direction and on an outer side of a second slot of the stator core in the radial direction; a second coil portion including a pair of second slot-housed portions respectively arranged on an inner side of the first slot in the radial direction and on an inner side of a third slot in the radial direction, the third slot being arranged across the first slot from the second slot in a circumferential direction; and a third coil portion including a pair of third slot-housed portions respectively arranged on an inner side and on an outer side in the radial direction.
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: December 24, 2019
    Assignees: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru Kuroyanagi, Ko Kajita, Takahiko Hobo
  • Patent number: 10447125
    Abstract: The present invention was contrived through attention being focused on the following in a prior-art distributed-winding coil: a “solenoid” configuration in which winding wires are to be wound is preserved when initially formed, but this configuration tends to be loosened during subsequent steps, and the initial winding sequence of the winding wires, or the position of the winding wires relative to each other, tends to be disrupted, and accordingly must be prevented, when a certain force is applied and the necessary bending or deformation is induced in coils with distributed winding in which the solenoid configuration is preserved, or when the coils are ultimately inserted into slots.
    Type: Grant
    Filed: March 8, 2016
    Date of Patent: October 15, 2019
    Assignee: Hayashi Industry Co., LTD.
    Inventors: Ko Kajita, Takahiko Hobo
  • Publication number: 20190207459
    Abstract: An insulating member that includes an insulating member body including a first insulating sheet provided in an annular shape to cover a coil that includes a slot-held section and a coil end section, the slot-held section configured to be held in a slot of a stator core, the coil end section configured to protrude from an end surface of the stator core in a rotation axis direction, wherein the first insulating sheet includes a folded-back section that is provided in a portion corresponding to a bent section of the coil and in the portion the first insulating sheet is folded back a plurality of times such that layers of the first insulating sheet are stacked.
    Type: Application
    Filed: March 30, 2017
    Publication date: July 4, 2019
    Applicants: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru KUROYANAGI, Ko KAJITA, Takahiko HOBO
  • Publication number: 20190006903
    Abstract: A stator of the present invention includes a conductor wire. A portion of the conductor wire disposed adjacent to a coil winding center is connected to a power supply. A portion of the conductor wire disposed outwardly away from the coil winding center is connected to a neutral point.
    Type: Application
    Filed: December 22, 2016
    Publication date: January 3, 2019
    Applicants: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru KUROYANAGI, Ko KAJITA, Takahiko HOBO
  • Patent number: 10170963
    Abstract: In each coil (10), between a first radial section formed by a winding-start section (10a) and a second radial section formed by a winding-end section (10b) of a winding (10A), the circumferential lengths of the winding lap sections formed by said winding change in a continuous or stepped manner. For a first coil, the sequences within two slots (22) of the winding constituting the first coil are reversed with respect to one another by a twisted section (10d) between a first coil end (12a) and a second coil end (12b) of the first coil. The first coil and next second coil form a lap winding in which the twisted sections of the first and second coils are three-dimensionally entwined. The lap winding of said twisted sections continues for the third and subsequent coils, and the first coil end and the second coil end of each coil are continuous without spaces at the end surfaces of a core (20).
    Type: Grant
    Filed: March 2, 2016
    Date of Patent: January 1, 2019
    Assignee: HAYASHI INDUSTRY CO., LTD.
    Inventors: Ko Kajita, Takahiko Hobo
  • Publication number: 20180351427
    Abstract: This rotating electrical machine includes a coil. The coil includes a first coil portion formed of a single-layer lap winding coil arranged on radially outer sides of slots, a second coil portion continuously connected to a first connecting wire portion continuously connected to the first coil portion, and formed of a single-layer lap winding coil arranged on radially inner sides of the slots, and a third coil portion group including a plurality of third coil portions each formed of a double-layer lap winding coil.
    Type: Application
    Filed: December 22, 2016
    Publication date: December 6, 2018
    Applicants: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru KUROYANAGI, Ko KAJITA, Takahiko HOBO
  • Publication number: 20180205277
    Abstract: A stator coil that includes a first coil portion including a pair of first slot-housed portions respectively arranged on an outer side of a first slot of the stator core in a radial direction and on an outer side of a second slot of the stator core in the radial direction; a second coil portion including a pair of second slot-housed portions respectively arranged on an inner side of the first slot in the radial direction and on an inner side of a third slot in the radial direction, the third slot being arranged across the first slot from the second slot in a circumferential direction; and a third coil portion including a pair of third slot-housed portions respectively arranged on an inner side and on an outer side in the radial direction.
    Type: Application
    Filed: August 26, 2016
    Publication date: July 19, 2018
    Applicants: AISIN AW CO., LTD., HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru KUROYANAGI, Ko KAJITA, Takahiko HOBO
  • Publication number: 20180198353
    Abstract: A method for manufacturing a stator that includes attaching a coil portion to slots by pivoting the coil portion about a connecting wire in a state in which a plurality of the coil portions are connected together by the connecting wire for each phase, the coil portions including a first coil portion that includes one first slot-housed portion to be arranged on a radially inner side of a first slot of a stator core and the other first slot-housed portion to be arranged on a radially outer side of a second slot provided at a position spaced away from the first slot in a circumferential direction, the other first slot-housed portion being spaced away from the one first slot-housed portion in the circumferential direction.
    Type: Application
    Filed: August 26, 2016
    Publication date: July 12, 2018
    Applicants: AISIN AW CO., LTD, HAYASHIKOGYOSYO CO., LTD.
    Inventors: Toru KUROYANAGI, Ko KAJITA, Takahiko HOBO
  • Publication number: 20180166957
    Abstract: The present invention was contrived through attention being focused on the following in a prior-art distributed-winding coil: a “solenoid” configuration in which winding wires are to be wound is preserved when initially formed, but this configuration tends to be loosened during subsequent steps, and the initial winding sequence of the winding wires, or the position of the winding wires relative to each other, tends to be disrupted, and accordingly must be prevented, when a certain force is applied and the necessary bending or deformation is induced in coils with distributed winding in which the solenoid configuration is preserved, or when the coils are ultimately inserted into slots.
    Type: Application
    Filed: March 8, 2016
    Publication date: June 14, 2018
    Inventors: Ko Kajita, Takahiko Hobo
  • Publication number: 20180166955
    Abstract: In each coil (10), between a first radial section formed by a winding-start section (10a) and a second radial section formed by a winding-end section (10b) of a winding (10A), the circumferential lengths of the winding lap sections formed by said winding change in a continuous or stepped manner. For a first coil, the sequences within two slots (22) of the winding constituting the first coil are reversed with respect to one another by a twisted section (10d) between a first coil end (12a) and a second coil end (12b) of the first coil. The first coil and next second coil form a lap winding in which the twisted sections of the first and second coils are three-dimensionally entwined. The lap winding of said twisted sections continues for the third and subsequent coils, and the first coil end and the second coil end of each coil are continuous without spaces at the end surfaces of a core (20).
    Type: Application
    Filed: March 2, 2016
    Publication date: June 14, 2018
    Inventors: Ko Kajita, Takahiko Hobo