Patents by Inventor Koei KURIBAYASHI

Koei KURIBAYASHI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190368036
    Abstract: There is provided a technique of cleaning an interior of a supply part by performing a cycle a predetermined number of times, the cycle including: (a) supplying a first gas, which is one of a cleaning gas and an additive gas that reacts with the cleaning gas, from the supply part toward an interior of a process container in which a substrate has been processed by supplying a processing gas from the supply part to the substrate; and (b) supplying a second gas, which is the other one of the cleaning gas and the additive gas and is different from the first gas, from the supply part toward the interior of the process container in a state in which a part of the first gas remains in the supply part after supply of the first gas is stopped.
    Type: Application
    Filed: June 4, 2019
    Publication date: December 5, 2019
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Koei Kuribayashi, Takeo Hanashima, Hiroyuki Miyagishi, Hiroto Yamagishi
  • Publication number: 20190255576
    Abstract: There is provided a technique that cleans a member in a process container by performing a cycle a predetermined number of times, the cycle including: (a) separately supplying a cleaning gas and an additive gas that reacts with the cleaning gas, respectively, from any two supply parts among at least three supply parts into the process container after processing a substrate; and (b) separately supplying the cleaning gas and the additive gas, respectively, from any two supply parts among the at least three supply parts into the process container, wherein at least one selected from the group of the cleaning gas and the additive gas is supplied from different supply parts in (a) and (b).
    Type: Application
    Filed: February 20, 2019
    Publication date: August 22, 2019
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Koei KURIBAYASHI, Kenji KAMEDA, Tsukasa KAMAKURA, Takeo HANASHIMA, Hiroaki HIRAMATSU, Shinya EBATA, Hiroto YAMAGISHI, Sadao HISAKADO, Takafumi SASAKI, Takatomo YAMAGUCHI, Shuhei SAIDO
  • Publication number: 20180204732
    Abstract: There is provided a technique that includes: (a) providing a substrate having a film containing a predetermined element, oxygen and carbon formed on a surface of the substrate; and (b) modifying at least a surface of the film by supplying a carbon-free fluorine-based gas to the substrate under a condition in which etching of the film does not occur.
    Type: Application
    Filed: March 15, 2018
    Publication date: July 19, 2018
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Tsukasa KAMAKURA, Koei KURIBAYASHI, Daigo YAMAGUCHI
  • Patent number: 9982347
    Abstract: A cleaning method includes: removing deposits adhered to an inside of a processing vessel by forming a film on a substrate in the processing vessel, and thereafter, supplying a cleaning gas into the processing vessel, wherein the removing the deposits includes: a first step of supplying the cleaning gas into the processing vessel at a first flow rate when a temperature of a connection portion connecting an exhaust pipe that exhausts the interior of the processing vessel and the processing vessel is lower than a first temperature; and a second step of supplying the cleaning gas to the processing vessel while gradually decreasing the flow rate of the cleaning gas from the first flow rate to a second flow rate lower than the first flow rate when the temperature of the connection portion reaches a first temperature.
    Type: Grant
    Filed: August 9, 2017
    Date of Patent: May 29, 2018
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventors: Takatomo Yamaguchi, Takafumi Sasaki, Koei Kuribayashi
  • Patent number: 9976214
    Abstract: A technique for improving cleaning efficiency after a film forming process is performed is provided. Provided is a method of cleaning a processing chamber after a formation of a film on a substrate, the method including: (a) supplying a gas containing hydrogen and fluorine into the processing chamber heated to a first temperature; (b) elevating an inner temperature of the processing chamber to a second temperature higher than the first temperature; and (c) supplying a gas containing fluorine into the processing chamber heated to the second temperature, wherein the first temperature is a temperature whereat the gas containing fluorine is not activated, and the second temperature is a temperature whereat the gas containing fluorine is activated.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: May 22, 2018
    Assignee: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masaya Nagato, Koei Kuribayashi, Kenji Kameda
  • Publication number: 20180044794
    Abstract: A cleaning method includes: removing deposits adhered to an inside of a processing vessel by forming a film on a substrate in the processing vessel, and thereafter, supplying a cleaning gas into the processing vessel, wherein the removing the deposits includes: a first step of supplying the cleaning gas into the processing vessel at a first flow rate when a temperature of a connection portion connecting an exhaust pipe that exhausts the interior of the processing vessel and the processing vessel is lower than a first temperature; and a second step of supplying the cleaning gas to the processing vessel while gradually decreasing the flow rate of the cleaning gas from the first flow rate to a second flow rate lower than the first flow rate when the temperature of the connection portion reaches a first temperature.
    Type: Application
    Filed: August 9, 2017
    Publication date: February 15, 2018
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Takatomo YAMAGUCHI, Takafumi SASAKI, Koei KURIBAYASHI
  • Publication number: 20170260626
    Abstract: A technique for improving cleaning efficiency after a film forming process is performed is provided. Provided is a method of cleaning a processing chamber after a formation of a film on a substrate, the method including: (a) supplying a gas containing hydrogen and fluorine into the processing chamber heated to a first temperature; (b) elevating an inner temperature of the processing chamber to a second temperature higher than the first temperature; and (c) supplying a gas containing fluorine into the processing chamber heated to the second temperature, wherein the first temperature is a temperature whereat the gas containing fluorine is not activated, and the second temperature is a temperature whereat the gas containing fluorine is activated.
    Type: Application
    Filed: February 16, 2017
    Publication date: September 14, 2017
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masaya NAGATO, Koei KURIBAYASHI, Kenji KAMEDA
  • Patent number: 9508531
    Abstract: The method of the present invention is related to a technique of efficiently purging source gases remaining on a substrate and improving in-plane uniformity of a substrate. The method of the present invention includes forming a thin film on a substrate accommodated in a process chamber by (a) supplying a source gas into the process chamber, and (b) supplying an inert gas into the process chamber while alternately increasing and decreasing a flow rate of the inert gas supplied into the process chamber and exhausting the source gas and the inert gas from the process chamber.
    Type: Grant
    Filed: September 24, 2014
    Date of Patent: November 29, 2016
    Assignee: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Koei Kuribayashi, Shinya Ebata
  • Publication number: 20150087159
    Abstract: Provided is a technique of efficiently purging source gases remaining on a substrate and improving in-plane uniformity of a substrate. A method of processing a substrate includes forming a thin film on a substrate accommodated in a process chamber by (a) supplying a source gas into the process chamber, and (b) supplying an inert gas into the process chamber while alternately increasing and decreasing a flow rate of the inert gas supplied into the process chamber and exhausting the source gas and the inert gas from the process chamber.
    Type: Application
    Filed: September 24, 2014
    Publication date: March 26, 2015
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Koei KURIBAYASHI, Shinya EBATA
  • Patent number: 8889533
    Abstract: A method of manufacturing a semiconductor device by using a substrate processing apparatus comprises a reaction chamber configured to process a plurality of substrates stacked at predetermined intervals, wherein a first gas flow from a first gas supply inlet and a second gas flow from a second gas supply inlet are crossed with each other before these gas flows reach the substrates. The method of manufacturing a semiconductor device comprises: loading the plurality of substrates into the reaction chamber; supplying a silicon-containing gas and a chlorine-containing gas from the first gas supply inlet into the reaction chamber, supplying a carbon-containing gas and a reducing gas from the second gas supply inlet into the reaction chamber and supplying a dopant-containing gas into the reaction chamber from the first gas supply inlet or the second gas supply inlet; and unloading the substrates from the reaction chamber.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: November 18, 2014
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Takafumi Sasaki, Yoshinori Imai, Koei Kuribayashi, Sadao Nakashima
  • Patent number: 8450220
    Abstract: There are provided a substrate processing apparatus, a method of manufacturing a semiconductor device, and a method of manufacturing a substrate, for growing a SiC epitaxial film at a high-temperature condition. The substrate processing apparatus comprises: a reaction chamber; a first gas supply system configured to supply at least a gas containing silicon atoms and a gas containing chlorine atoms, or a gas containing silicon and chlorine atoms; a second gas supply system configured to supply at least a reducing gas; a third gas supply system configured to supply at least a gas containing carbon atoms; a first gas supply nozzle connected to the first gas supply system or the first and third gas supply systems; a second gas supply nozzle connected to the second gas supply system or the second and third gas supply systems; and a controller configured to control the first to third gas supply systems.
    Type: Grant
    Filed: June 28, 2010
    Date of Patent: May 28, 2013
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Takafumi Sasaki, Sadao Nakashima, Yoshinori Imai, Koei Kuribayashi
  • Patent number: 8409352
    Abstract: An apparatus including a reaction chamber in which substrates are stacked; a first gas supply nozzle installed in a region in which the substrates are stacked; a second gas supply nozzle installed in a different position; a first branch nozzle installed at the first gas supply nozzle in a direction parallel to major surfaces of the substrates, a line of which is branched in a direction of the second gas supply nozzle, and including a first gas supply port; and a second branch nozzle installed at the second gas supply nozzle in the direction parallel to the major surfaces of the substrates, a line of which is branched in a direction of the first gas supply nozzle, and including a second gas supply port; wherein the first gas supply port and the second gas supply port are installed adjacent to each other in a direction that the substrates are stacked.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: April 2, 2013
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Koei Kuribayashi, Yoshinori Imai, Sadao Nakashima, Takafumi Sasaki
  • Publication number: 20120315767
    Abstract: A method of manufacturing a semiconductor device by using a substrate processing apparatus comprises a reaction chamber configured to process a plurality of substrates stacked at predetermined intervals, wherein a first gas flow from a first gas supply inlet and a second gas flow from a second gas supply inlet are crossed with each other before these gas flows reach the substrates. The method of manufacturing a semiconductor device comprises: loading the plurality of substrates into the reaction chamber; supplying a silicon-containing gas and a chlorine-containing gas from the first gas supply inlet into the reaction chamber, supplying a carbon-containing gas and a reducing gas from the second gas supply inlet into the reaction chamber and supplying a dopant-containing gas into the reaction chamber from the first gas supply inlet or the second gas supply inlet; and unloading the substrates from the reaction chamber.
    Type: Application
    Filed: February 22, 2011
    Publication date: December 13, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Takafumi Sasaki, Yoshinori Imai, Koei Kuribayashi, Sadao Nakashima
  • Publication number: 20120156886
    Abstract: Production efficiency of a substrate (in particular, a substrate on which a SiC epitaxial film is formed) is improved and formation of the film inside a gas supply port is suppressed. This is accomplished by a substrate processing apparatus including a reaction chamber configured to accommodate a plurality of substrates 14, a heating part installed to surround the reaction chamber and configured to heat the reaction chamber, and a first gas supply pipe 60 extending in the reaction chamber, wherein the first gas supply pipe 60 includes a first gas supply port 68 configured to inject a first gas toward the plurality of substrates 14, and first shielding walls installed at both sides of the first gas supply port to expose the first gas supply port 68, the first shielding walls extending toward the plurality of substrates 14 from the first gas supply port 68.
    Type: Application
    Filed: December 20, 2011
    Publication date: June 21, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Kenji Shirako, Masanao Fukuda, Takafumi Sasaki, Yoshinori Imai, Daisuke Hara, Shuhei Saido, Koei Kuribayashi
  • Publication number: 20110212599
    Abstract: Provided is a method of manufacturing a semiconductor device using a substrate processing apparatus including a reaction chamber in which a plurality of substrates are stacked at a predetermined distance; a first gas supply nozzle installed to extend to a region in which the plurality of substrates are stacked; a second gas supply nozzle installed to extend to a different position from a position at which the first gas supply nozzle is installed in the region in which the plurality of substrates are stacked; a first branch nozzle installed at the first gas supply nozzle in a direction parallel to major surfaces of the plurality of substrates, at least one line of which is branched in a direction of the second gas supply nozzle, and including at least one first gas supply port; and a second branch nozzle installed at the second gas supply nozzle in the direction parallel to the major surfaces of the plurality of substrates, at least one line of which is branched in a direction of the first gas supply nozzle, a
    Type: Application
    Filed: February 28, 2011
    Publication date: September 1, 2011
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Koei Kuribayashi, Yoshinori Imai, Sadao Nakashima, Takafumi Sasaki
  • Publication number: 20100330781
    Abstract: There are provided a substrate processing apparatus, a method of manufacturing a semiconductor device, and a method of manufacturing a substrate, for growing a SiC epitaxial film at a high-temperature condition. The substrate processing apparatus comprises: a reaction chamber; a first gas supply system configured to supply at least a gas containing silicon atoms and a gas containing chlorine atoms, or a gas containing silicon and chlorine atoms; a second gas supply system configured to supply at least a reducing gas; a third gas supply system configured to supply at least a gas containing carbon atoms; a first gas supply nozzle connected to the first gas supply system or the first and third gas supply systems; a second gas supply nozzle connected to the second gas supply system or the second and third gas supply systems; and a controller configured to control the first to third gas supply systems.
    Type: Application
    Filed: June 28, 2010
    Publication date: December 30, 2010
    Applicant: HITACHI-KOKUSAI ELECTRIC INC.
    Inventors: Takafumi SASAKI, Sadao NAKASHIMA, Yoshinori IMAI, Koei KURIBAYASHI