Patents by Inventor Koei Nakabayashi
Koei Nakabayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7553443Abstract: A metal powder production apparatus includes a supply part for supplying molten metal and a nozzle provided below the supply part. The nozzle is provided with a flow path defined by an inner circumferential surface of the nozzle through which the molten metal supplied from the supply part can pass. The inner circumferential surface of the nozzle has a gradually reducing inner diameter portion whose inner diameter is gradually reduced in a downward direction. The nozzle is further provided with an orifice opened at a bottom end of the flow path and adapted to inject water toward the flow path. The nozzle has a first member having the gradually reducing inner diameter portion and a second member provided below the first member with a space left between the first member and the second member. The orifice is defined by the first member and the second member. A heat absorption body is provided on the first member.Type: GrantFiled: December 19, 2006Date of Patent: June 30, 2009Assignee: Seiko Epson CorporationInventors: Koei Nakabayashi, Mitsutoyo Tanaka, Tokihiro Shimura, Yoshinari Tanaka
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Patent number: 7485254Abstract: A metal powder production apparatus includes a supply part for supplying molten metal and a nozzle having a first member and a second member by which an orifice for injecting water is defined. The first member has a gradually reducing inner diameter portion. A heat insulating layer for cutting off radiant heat emitted from the molten metal is formed on the gradually reducing inner diameter portion of the first member. the nozzle is configured to ensure that the gradually reducing inner diameter portion is prevented, under an action of the heat insulating layer, from being thermally deformed by the radiant heat of the molten metal but a region of the first member near the orifice is thermally deformed in such a direction as to reduce a size of the orifice by absorbing the radiant heat of the molten metal, whereby the orifice can be restrained from being enlarged by the pressure of the water passing through the orifice.Type: GrantFiled: December 19, 2006Date of Patent: February 3, 2009Assignee: Seiko Epson CorporationInventors: Koei Nakabayashi, Mitsutoyo Tanaka, Tokihiro Shimura, Yoshinari Tanaka
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Patent number: 7368078Abstract: A metal powder production apparatus includes a supply part for supplying molten metal and a nozzle provided below the supply part. The nozzle is provided with a flow path through which the molten metal supplied from the supply part can pass, the flow path having a gradually reducing inner diameter portion whose inner diameter is gradually reduced in a downward direction. The nozzle is further provided with an orifice opened at a bottom end of the flow path and adapted to inject fluid toward the flow path. The nozzle has a first member and a second member provided below the first member with a space left between the first member and the second member, wherein the orifice is defined by the first member and the second member. A clamp for restraining the orifice from being enlarged by the pressure of the fluid passing through the orifice is provided on the nozzle.Type: GrantFiled: December 19, 2006Date of Patent: May 6, 2008Assignee: Seiko Epson CorporationInventors: Koei Nakabayashi, Mitsutoyo Tanaka, Tokihiro Shimura, Yoshinari Tanaka
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Publication number: 20070138712Abstract: A metal powder production apparatus includes a supply part for supplying molten metal and a nozzle having a first member and a second member by which an orifice for injecting water is defined. The first member has a gradually reducing inner diameter portion. A heat insulating layer for cutting off radiant heat emitted from the molten metal is formed on the gradually reducing inner diameter portion of the first member. the nozzle is configured to ensure that the gradually reducing inner diameter portion is prevented, under an action of the heat insulating layer, from being thermally deformed by the radiant heat of the molten metal but a region of the first member near the orifice is thermally deformed in such a direction as to reduce a size of the orifice by absorbing the radiant heat of the molten metal, whereby the orifice can be restrained from being enlarged by the pressure of the water passing through the orifice.Type: ApplicationFiled: December 19, 2006Publication date: June 21, 2007Applicant: Seiko Epson CorporationInventors: Koei Nakabayashi, Mitsutoyo Tanaka, Tokihiro Shimura, Yoshinari Tanaka
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Publication number: 20070138312Abstract: A metal powder production apparatus includes a nozzle having a first member and a second member by which an orifice for injecting water is defined. A first groove portion and a first easy-to-deform portion are formed in the first member and a second groove portion and a second easy-to-deform portion are formed in the second member. The nozzle is configured to ensure that the first member and the second member are deformed by the pressure of the water passing between the first member and the second member, whereby the orifice can be restrained from being enlarged by the pressure of the water passing through the orifice.Type: ApplicationFiled: December 19, 2006Publication date: June 21, 2007Applicant: Seiko Epson CorporationInventors: Koei Nakabayashi, Mitsutoyo Tanaka, Tokihiro Shimura, Yoshinari Tanaka
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Publication number: 20070138713Abstract: A metal powder production apparatus includes a supply part for supplying molten metal and a nozzle provided below the supply part. The nozzle is provided with a flow path through which the molten metal supplied from the supply part can pass, the flow path having a gradually reducing inner diameter portion whose inner diameter is gradually reduced in a downward direction. The nozzle is further provided with an orifice opened at a bottom end of the flow path and adapted to inject fluid toward the flow path. The nozzle has a first member and a second member provided below the first member with a space left between the first member and the second member, wherein the orifice is defined by the first member and the second member. A clamp for restraining the orifice from being enlarged by the pressure of the fluid passing through the orifice is provided on the nozzle.Type: ApplicationFiled: December 19, 2006Publication date: June 21, 2007Inventors: Koei Nakabayashi, Mitsutoyo Tanaka, Tokihiro Shimura, Yoshinari Tanaka
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Publication number: 20070138711Abstract: A metal powder production apparatus includes a supply part for supplying molten metal and a nozzle provided below the supply part. The nozzle is provided with a flow path defined by an inner circumferential surface of the nozzle through which the molten metal supplied from the supply part can pass. The inner circumferential surface of the nozzle has a gradually reducing inner diameter portion whose inner diameter is gradually reduced in a downward direction. The nozzle is further provided with an orifice opened at a bottom end of the flow path and adapted to inject water toward the flow path. The nozzle has a first member having the gradually reducing inner diameter portion and a second member provided below the first member with a space left between the first member and the second member. The orifice is defined by the first member and the second member. A heat absorption body is provided on the first member.Type: ApplicationFiled: December 19, 2006Publication date: June 21, 2007Inventors: Koei Nakabayashi, Mitsutoyo Tanaka, Tokihiro Shimura, Yoshinari Tanaka
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Patent number: 6254661Abstract: An atomizing method for producing metal powder, including splitting molten metal in the vicinity of an exit of a nozzle by introducing the molten metal into a center of the nozzle, wherein gas is flowing through the nozzle. The split molten metal is then further split into fine particles by liquid ejected in an inverse cone shaped flow from a slit surrounding a lower side of the nozzle. The resulting powder is of fine size and spherical or granular shape, and is suitable for metal injection shaping.Type: GrantFiled: April 13, 1998Date of Patent: July 3, 2001Assignee: Pacific Metals Co., Ltd.Inventors: Tohru Takeda, Yoshinari Tanaka, Masami Sasaki, Tokihiro Shimura, Koei Nakabayashi, Hiroyuki Azuma, Hideo Abo, Toshio Takakura, Yoshiyuki Kato