Patents by Inventor Kohei Sawa

Kohei Sawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10814543
    Abstract: It is possible to provide a transmission gear system of a multi-screw extruder or kneader, distributedly receiving loads applied on driven shafts without complicating the device configuration. The transmission gear system of a multi-screw extruder or kneader having a plurality of screw shafts, includes a driving shaft to which a driving gear is fixed, rotationally driven by a driving device; a driven shaft to which a driven gear engaged with the driving gear is fixed, the driven shaft being coupled to the screw shaft so as to allow the screw shaft to be rotationally driven and a load distribution shaft disposed in a region opposite to the driving shaft with respect to the driven shaft. A radial load generated on the driven shaft is transmitted via the driven gear and the load distribution gear to the load distribution shaft to distribute the load.
    Type: Grant
    Filed: April 14, 2016
    Date of Patent: October 27, 2020
    Inventor: Kohei Sawa
  • Patent number: 10220544
    Abstract: A kneading apparatus having a kneading unit made up of a plurality of segment parts detachably mounted on a shaft disposed in the barrel includes a first segment part having a first length L1 related to an outer diameter D, a second segment part having a second length L2 shorter than the first length L1, and a third segment part having a third length L3 longer than the first length L1; the first length L1 is [the outer diameter D×a coefficient a]; the second length L2 is [the first length L1/a coefficient b]; the third length L3 is [the first length L1×the coefficient b]; the third length L3 is [L1+L2]; and the kneading unit has a segment pattern made up of a plurality of segment parts and mounted on the shaft interchangeably with another segment pattern.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: March 5, 2019
    Inventor: Kohei Sawa
  • Publication number: 20180111305
    Abstract: It is possible to provide a transmission gear system of a multi-screw extruder or kneader, distributedly receiving loads applied on driven shafts without complicating the device configuration. The transmission gear system of a multi-screw extruder or kneader having a plurality of screw shafts, includes a driving shaft to which a driving gear is fixed, rotationally driven by a driving device; a driven shaft to which a driven gear engaged with the driving gear is fixed, the driven shaft being coupled to the screw shaft so as to allow the screw shaft to be rotationally driven and a load distribution shaft disposed in a region opposite to the driving shaft with respect to the driven shaft. A radial load generated on the driven shaft is transmitted via the driven gear and the load distribution gear to the load distribution shaft to distribute the load.
    Type: Application
    Filed: April 14, 2016
    Publication date: April 26, 2018
    Inventor: Kohei SAWA
  • Publication number: 20170043502
    Abstract: A kneading apparatus having a kneading unit made up of a plurality of segment parts detachably mounted on a shaft disposed in the barrel includes a first segment part having a first length L1 related to an outer diameter D, a second segment part having a second length L2 shorter than the first length L1, and a third segment part having a third length L3 longer than the first length L1; the first length L1 is [the outer diameter D×a coefficient a]; the second length L2 is [the first length L1/a coefficient b]; the third length L3 is [the first length L1×the coefficient b]; the third length L3 is [L1+L2]; and the kneading unit has a segment pattern made up of a plurality of segment parts and mounted on the shaft interchangeably with another segment pattern.
    Type: Application
    Filed: April 21, 2015
    Publication date: February 16, 2017
    Inventor: Kohei SAWA
  • Patent number: 8721312
    Abstract: A kneading extruder includes a barrel having an extrusion port through which kneaded material including first and second liquid raw material is extruded, and a screw shaft placed in the barrel, the screw shaft kneading the first and second raw material to produce the kneaded material in melted state. A screw driving device continuously rotates the screw shaft at a constant speed, and a die communicates with the extrusion port of the barrel, the die having an extrusion port through which the kneaded material in a pressurized state is extruded. An ejection device ejects a portion of the kneaded material between the extrusion port of the barrel and the extrusion port of the die, the ejection device including an ejection quantity regulating unit for regulating the ejection quantity of the kneaded material so that the pressure of the kneaded material at the extrusion port of the barrel is kept constant.
    Type: Grant
    Filed: May 24, 2011
    Date of Patent: May 13, 2014
    Inventor: Kohei Sawa
  • Publication number: 20130078329
    Abstract: A kneading extruder comprises a barrel having an extrusion port through which kneaded material including first and second liquid raw material is extruded, a screw shaft placed in the barrel, the screw shaft kneading the first and second raw material to produce the kneaded material in melted state, a screw driving device continuously rotating the screw shaft at a constant speed, a die communicating with the extrusion port of the barrel, the die having an extrusion port through which the kneaded material in pressurized state is extruded, and an ejection device ejecting a portion of the kneaded material between the extrusion port of the barrel and the extrusion port of the die, the ejection device including ejection quantity regulating means for regulating ejection quantity of the kneaded material so that pressure of the kneaded material at the extrusion port of the barrel is kept constant.
    Type: Application
    Filed: May 24, 2011
    Publication date: March 28, 2013
    Inventor: Kohei Sawa
  • Patent number: 7954255
    Abstract: A drying apparatus with a vaporized-solvent-recovery function including: a concentration-at-the-end-of-drying data memorizing device to memorize a concentration of a vaporized solvent at the end of a drying operation of an object to be dried in a processing path; a vaporized solvent; an end-of-drying judging device to judge an end of drying of the object by comparing the concentration measured by the vaporized-solvent-concentration measuring device with the concentration memorized by the concentration-at-the-end-of-drying data memorizing device; and a drying-operation controlling device to control the drying operation of the object in a processing bath and to end the drying operation in response to a judgement by the end-of-drying judging device that the concentration measured by the vaporized-solvent-concentration measuring device is equal to the concentration memorized in then concentration-at-the-end-of-drying data memorizing device.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: June 7, 2011
    Inventor: Kohei Sawa
  • Patent number: 7918662
    Abstract: An apparatus having a kneading part for performing kneading of a material and an injecting part for performing injection of the material in an injection molding operation with the kneaded material. The kneading part and the injecting part are connected together. The injecting part includes a weighing screw channel portion for weighing the material and a retention screw channel portion that is formed adjacently to the weighing screw channel portion. The injecting part has an injection screw shaft defining differently shaped channels that form a material retention space for retaining the material fed continuously quantitatively from the kneading part. Thereby, the material fed continuously quantitatively from the kneading part can be securely retained in the injecting part where intermittent operation is performed.
    Type: Grant
    Filed: July 30, 2007
    Date of Patent: April 5, 2011
    Inventor: Kohei Sawa
  • Patent number: 7823423
    Abstract: The object is to determine a suitable stop timing of dry cleaning operation in a dry cleaning method without an oil-soluble surface-active agent. Contamination level of a pure solvent supplied from a supply tank to an inner drum of a process tank by a supply-side pump is detected by a supply-side RGB sensor. Contamination level of a used solvent collected from the process tank to a distilling unit by a collect-side pump is detected by a collect-side RGB sensor. When the deference of the contamination levels becomes to zero, a control unit stops supplying the pure solvent from the supply tank to the process tank, collecting the used solvent from the process tank to the distilling unit.
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: November 2, 2010
    Inventor: Kohei Sawa
  • Publication number: 20100154246
    Abstract: A drying apparatus with a vaporized-solvent-recovery function including: a concentration-at-the-end-of-drying data memorizing device to memorize a concentration of a vaporized solvent at the end of a drying operation of an object to be dried in a processing path; a vaporized-solvent-concentration measuring device to measure a concentration of the vaporized solvent; an end-of-drying judging device to judge an end of drying of the object by comparing the concentration measured by the vaporized-solvent-concentration measuring device with the concentration memorized by the concentration-at-the-end-of-drying data memorizing device; and a drying-operation controlling device to control the drying operation of the object in a processing bath and to end the drying operation in response to a judgement by the end-of-drying judging device that the concentration measured by the vaporized-solvent-concentration measuring device is equal to the concentration memorized in the concentration-at-the-end-of-drying data memorizing
    Type: Application
    Filed: December 19, 2008
    Publication date: June 24, 2010
    Inventor: Kohei Sawa
  • Publication number: 20090311358
    Abstract: In an apparatus which has a kneading part for performing kneading of a material and an injecting part for performing injection of the material for injection molding with the kneaded material and in which the kneading part and the injecting part are connected together, a weighing screw channel portion for weighing the material and a retention screw channel portion that is formed adjacently to the weighing screw channel portion with its channel shape made different and forms a material retention space for retaining the material fed continuously quantitatively from the kneading part are formed on the injection screw shaft. Thereby, the material fed continuously quantitatively from the kneading part can be securely retained in the injecting part where intermittent operation is a performed.
    Type: Application
    Filed: July 30, 2007
    Publication date: December 17, 2009
    Inventor: Kohei Sawa
  • Publication number: 20090249559
    Abstract: The object is to determine a suitable stop timing of dry cleaning operation in a dry cleaning method without an oil-soluble surface-active agent. Contamination level of a pure solvent supplied from a supply tank to an inner drum of a process tank by a supply-side pump is detected by a supply-side RGB sensor. Contamination level of a used solvent collected from the process tank to a distilling unit by a collect-side pump is detected by a collect-side RGB sensor. When the deference of the contamination levels becomes to zero, a control unit stops supplying the pure solvent from the supply tank to the process tank, collecting the used solvent from the process tank to the distilling unit.
    Type: Application
    Filed: March 6, 2009
    Publication date: October 8, 2009
    Inventor: Kohei Sawa
  • Patent number: 7516505
    Abstract: The object is to determine a suitable stop timing of dry cleaning operation in a dry cleaning method without an oil-soluble surface-active agent. Contamination level of a pure solvent supplied from a supply tank to an inner drum of a process tank by a supply-side pump is detected by a supply-side RGB sensor. Contamination level of a used solvent collected from the process tank to a distilling unit by a collect-side pump is detected by a collect-side RGB sensor. When the deference of the contamination levels becomes to zero, a control unit stops supplying the pure solvent from the supply tank to the process tank, collecting the used solvent from the process tank to the distilling unit.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: April 14, 2009
    Inventor: Kohei Sawa
  • Patent number: 7097442
    Abstract: An extruder capable of obtaining a treatment volume equal to that of the conventional art without enlarging a screw diameter is provided. The extruder includes screw shafts, a drive unit, and a barrel, in which three or more screw shafts having the same diameter and the same root diameter in a waveform shape are engaged with each other and arranged in parallel to each other horizontally or nearly horizontally, while a distance between axial centers is made equal. According to the above configuration, the same treatment volume as that of a conventional extruder can be handled by screw shafts of smaller diameter as compared with that of the conventional art. By using the screw shafts of the smaller diameter as compared with the conventional art, temperature irregularities of an extrusion material in screw grooves, leakage of the extrusion material from the screw shafts, an installation area of the extruder, and the like conventional trouble of various kinds can be eliminated.
    Type: Grant
    Filed: November 29, 2002
    Date of Patent: August 29, 2006
    Inventor: Kohei Sawa
  • Publication number: 20050115005
    Abstract: The object is to avoid contaminating the washing conversely by contaminated detergent and provide a dry cleaning machine and dry cleaning method, solving hygienic issues. In a dry cleaning machine which supplies detergent from a detergent tank 11 to a washing tank 10 and washes the washing in the washing tank 10 and treats detergent used in the washing tank 10 by a filtering tank 16 and sends the treated detergent to the washing tank 10 to use detergent cyclically, wherein contaminating the washing conversely by washing can be prevented, as detecting contamination level of detergent discharged from the washing tank 10 while supplying detergent to the washing tank 10 and washing the washing, and when the detergent contamination level reached a prescribed threshold level, storing the detergent discharged from the washing tank 10 temporarily and sending the detergent to a distiller 14 and supplying fresh detergent from the detergent tank 11 to the washing tank 10.
    Type: Application
    Filed: January 11, 2005
    Publication date: June 2, 2005
    Inventor: Kohei Sawa
  • Publication number: 20050091758
    Abstract: The object is to determine a suitable stop timing of dry cleaning operation in a dry cleaning method without an oil-soluble surface-active agent. Contamination level of a pure solvent supplied from a supply tank to an inner drum of a process tank by a supply-side pump is detected by a supply-side RGB sensor. Contamination level of a used solvent collected from the process tank to a distilling unit by a collect-side pump is detected by a collect-side RGB sensor. When the deference of the contamination levels becomes to zero, a control unit stops supplying the pure solvent from the supply tank to the process tank, collecting the used solvent from the process tank to the distilling unit.
    Type: Application
    Filed: October 18, 2004
    Publication date: May 5, 2005
    Inventor: Kohei Sawa
  • Patent number: 6868700
    Abstract: The object is to avoid contaminating the washing conversely by contaminated detergent and provide a dry cleaning machine and dry cleaning method, solving hygienic issues. In a dry cleaning machine which supplies detergent from a detergent tank 11 to a washing tank 10 and washes the washing in the washing tank 10 and treats detergent used in the washing tank 10 by a filtering tank 16 and sends the treated detergent to the washing tank 10 to use detergent cyclically, wherein contaminating the washing conversely by washing can be prevented, as detecting contamination level of detergent discharged from the washing tank 10 while supplying detergent to the washing tank 10 and washing the washing, and when the detergent contamination level reached a prescribed threshold level, storing the detergent discharged from the washing tank 10 temporarily and sending the detergent to a distiller 14 and supplying fresh detergent from the detergent tank 11 to the washing tank 10.
    Type: Grant
    Filed: July 17, 2001
    Date of Patent: March 22, 2005
    Inventor: Kohei Sawa
  • Publication number: 20050048156
    Abstract: An extruder capable of obtaining a treatment volume equal to that of the conventional art without enlarging a screw diameter is provided. The extruder includes screws, a drive unit and a barrel, in which three or more screws having the same diameter and the same root diameter in a waveform shape are engaged with each other and arranged in parallel to each other horizontally or nearly horizontally while a size between axial centers is made equal. According to the above configuration, the same treatment volume as that of the conventional extruder can be handled by screws of the smaller diameter as compared with that of the conventional art. By using the screws of the smaller diameter as compared with the conventional art, temperature irregularities of an extrusion material in screw grooves, leakage of the extrusion material from the screws, an installation area of the extruder, and the like conventional trouble of various kinds can be eliminated.
    Type: Application
    Filed: November 29, 2002
    Publication date: March 3, 2005
    Inventor: Kohei Sawa
  • Publication number: 20010047553
    Abstract: The object is to avoid contaminating the washing conversely by contaminated detergent and provide a dry cleaning machine and dry cleaning method, solving hygienic issues.
    Type: Application
    Filed: July 17, 2001
    Publication date: December 6, 2001
    Inventor: Kohei Sawa