Patents by Inventor Koichi Ikeshima
Koichi Ikeshima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7721438Abstract: An assembling method for an assembly is provided: the assembly comprising a cell structure (1) housed and held in a metal vessel (5) via a compressible material having a cushioning property (7) by arranging it between outer periphery of the structure (1) and the vessel (5) in a compressed state with applying a mounting pressure to the structure (1) via the material (7) to hold the structure (1) in the vessel (5). Information regarding outside dimension of the structure (1) and/or inside dimension of the vessel (5) being marked on their surfaces prior to the start of assembly, and the information is read, and a cell structure (1) and a metal vessel (5) are selected based on read information in assembly to achieve a proper holding condition therebetween. Regardless of variations in external dimension of the structure, etc. constituting the assembly, the minimization thereof, and proper holding state may be achieved easily without causing a fracture of the structure, etc.Type: GrantFiled: November 16, 2001Date of Patent: May 25, 2010Assignees: NGK Insulators, Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayoshi Miwa, Shinichi Tosa, Tomomi Sugiyama
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Patent number: 7465486Abstract: The present invention provides a ceramic honeycomb structure, capable of certainly repairing the defect parts formed in the outer walls without lowering the mechanical strength or the thermal shock resistance and solving the liquid leakage trouble to the outer walls in the catalyst coating process. The ceramic honeycomb structure comprises a number of passages divided by a number of partition walls, and an outer wall dividing the passages from an outside of the honeycomb structure. A ceramic material is filled into at least one defective area on a surface of the outer wall, which has a hole of at least 0.1 mm in width communicating with the passage and the outside.Type: GrantFiled: November 9, 2004Date of Patent: December 16, 2008Assignee: NGK Insulators, Ltd.Inventor: Koichi Ikeshima
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Patent number: 7022376Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.Type: GrantFiled: July 23, 2003Date of Patent: April 4, 2006Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Koichi Ikeshima
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Patent number: 6948243Abstract: A method for assembling a cell structure in a metal vessel, including reading information as indicia located on a surface of a compressible material having a cushioning property, the information regarding the thickness and/or bulk density of the compressible material; selecting a cell structure, a metal vessel, and a compressible material which, when assembled as a cell structure housed in a metal vessel, have a proper holding condition based on the read information; assembling the selected cell structure in the selected metal vessel via the selected compressible material, the compressible material being located in a compressed state between an outer periphery of the cell structure and the metal vessel to hold the selected cell structure in the selected metal vessel.Type: GrantFiled: November 16, 2001Date of Patent: September 27, 2005Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayasu Ishikawa
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Publication number: 20050106356Abstract: The present invention provides a ceramic honeycomb structure, capable of certainly repairing the defect parts formed in the outer walls without lowering the mechanical strength or the thermal shock resistance and solving the liquid leakage trouble to the outer walls in the catalyst coating process. The ceramic honeycomb structure comprises a number of passages divided by a number of partition walls, and an outer wall dividing the passages from an outside of the honeycomb structure. A ceramic material is filled into at least one defective area on a surface of the outer wall, which has a hole of at least 0.1 mm in width communicating with the passage and the outside.Type: ApplicationFiled: November 9, 2004Publication date: May 19, 2005Applicant: NGK INSULATORS, LTD.Inventor: Koichi Ikeshima
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Publication number: 20040052941Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.Type: ApplicationFiled: July 23, 2003Publication date: March 18, 2004Applicant: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Koichi Ikeshima
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Publication number: 20040013582Abstract: An assembling method for an assembly is provided: the assembly comprising a cell structure (1) housed and held in a metal vessel (5) via a compressible material having a cushioning property (7) by arranging it between outer periphery of the structure (1) and the vessel (5) in a compressed state with applying a mounting pressure to the structure (1) via the material (7) to hold the structure (1) in the vessel (5). Information regarding outside dimension of the structure (1) and/or inside dimension of the vessel (5) being marked on their surfaces prior to the start of assembly, and the information is read, and a cell structure (1) and a metal vessel (5) are selected based on read information in assembly to achieve a proper holding condition therebetween. Regardless of variations in external dimension of the structure, etc. constituting the assembly, the minimization thereof, and proper holding state may be achieved easily without causing a fracture of the structure, etc.Type: ApplicationFiled: July 9, 2002Publication date: January 22, 2004Inventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayoshi Miwa, Shinichi Tosa, Tomomi Sugiyama
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Patent number: 6656298Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.Type: GrantFiled: September 18, 2001Date of Patent: December 2, 2003Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Koichi Ikeshima
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Publication number: 20030000089Abstract: There is provided an assembling method for an assembly in which a cell structure is housed and held in a metal vessel via a compressible material by arranging the compressible material having a cushioning property between the outer periphery of the cell structure and the tubular metal vessel in a compressed state and applying a mounting pressure to the cell structure via the compressible material to hold the cell structure in the metal vessel. Information regarding the thickness and/or bulk density of the compressible material has been marked on the member surface prior to the start of an assembling process, the information is read in the assembling process, and a cell structure, a metal vessel, and a compressible material having a proper holding condition are selected based on the read information. Even if the external-shape dimension of the cell structure etc. constituting the assembly varies, the influence of variation can be made little, and a proper holding state without a fracture etc.Type: ApplicationFiled: July 10, 2002Publication date: January 2, 2003Inventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayasu Ishikawa
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Patent number: 6352756Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.Type: GrantFiled: May 25, 1999Date of Patent: March 5, 2002Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Koichi Ikeshima
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Publication number: 20020022109Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.Type: ApplicationFiled: September 18, 2001Publication date: February 21, 2002Applicant: NGK INSULATORS, LTD.Inventors: Yukihito Ichikawa, Koichi Ikeshima
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Publication number: 20010033910Abstract: A ceramic honeycomb structure includes a plurality of through-holes surrounded by partition walls, wherein a thermal expansion coefficient of an outer circumferential wall portion in the ceramic honeycomb structure is larger than a thermal expansion coefficient in a direction of a diameter of an inside partition wall portion 5 in the ceramic honeycomb structure, and stress is applied to the inside partition wall portion from the outer circumferential wall portion. An outer circumferential wall portion of the ceramic honeycomb structure is reinforced, and the ceramic honeycomb structure does not hinder a flow of gas in a circumferential partition wall portion of the ceramic honeycomb structure, and thermal shock resistance of the ceramic honeycomb structure is enhanced profitably.Type: ApplicationFiled: March 13, 2001Publication date: October 25, 2001Applicant: NGK INSULATORS, LTD.Inventor: Koichi Ikeshima
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Patent number: 6159431Abstract: In a ceramic honeycomb structural body having a plurality of open-ended cells defined by cell walls, a reinforcing portion is formed in each corner part of an open-ended cell existing in a second zone outside a first zone inclusive of a center on a plane perpendicular to the open-ended cells.Type: GrantFiled: March 17, 1998Date of Patent: December 12, 2000Assignee: NGK Insulators, Ltd.Inventors: Satoru Inoue, Koichi Ikeshima
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Patent number: 6060148Abstract: A ceramic honeycomb structural body comprises a plurality of open-ended cells defined by an outer peripheral wall and many cell walls, wherein cell walls constituting the irregular open-ended cells located near to the outer peripheral wall have a thickness thicker than those of the other remaining cell walls.Type: GrantFiled: March 25, 1998Date of Patent: May 9, 2000Assignee: NGK Insulators, Ltd.Inventors: Reiji Matsubara, Koichi Ikeshima
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Patent number: 5846899Abstract: A ceramic honeycomb catalyst having an excellent thermal shock resistance in which a carrier is coated on a ceramic honeycomb structural body, has a mean thermal expansion coefficient in a range from 40.degree. to 800.degree. C. of smaller than 0.7.times.10.sup.-6 /.degree.C. Therefore, it is possible to obtain a ceramic honeycomb catalyst having excellent thermal shock resistance in which a mechanical strength of a ceramic honeycomb structural body to which a carrier such as .gamma.-alumina is coated is not decreased and the carrier is not peeled off from the ceramic honeycomb structural body.Type: GrantFiled: March 20, 1997Date of Patent: December 8, 1998Assignee: NGK Insulators, Ltd.Inventors: Kazuhiko Kumazawa, Koichi Ikeshima
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Patent number: 5514446Abstract: In order to obtain a honeycomb structural body having excellent mechanical strength, which can eliminate a waste use of a catalyst, incomplete cells at an outermost peripheral portion of the honeycomb structural body are sealed selectively by ceramic materials. An incomplete cell does not have a square cross section if the complete cell has a square cross section, and is preferably defined by the cell having an area not more than 90% as that of the complete cell.Type: GrantFiled: March 9, 1995Date of Patent: May 7, 1996Assignee: NGK Insulators, Ltd.Inventors: Minoru Machida, Koichi Ikeshima
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Patent number: 5149475Abstract: A honeycomb structure as a substrate for at least one catalyst includes a ridge arranged on at least one part of an outer surface of the honeycomb structure and extending in a direction of through-apertures thereof, and at least one notch formed in the at least one ridge. A method of producing the honeycomb structure includes the steps of extruding a ceramic batch to form a honeycomb structure having a ridge in the form of a shape extending at least one part of the honeycomb structure in cross-section, and removing at least at one part of the ridge in directions of through-apertures of the honeycomb structure to form a notch. With the arrangement of the honeycomb structure, it is possible to prevent any shifting of the honeycomb structure in directions of through-apertures of the structure and rotation of the structure about its axis relative to a converter can without closing any ends of through-apertures.Type: GrantFiled: July 19, 1991Date of Patent: September 22, 1992Assignee: NGK Insulators, Ltd.Inventors: Osamu Horikawa, Koichi Ikeshima
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Patent number: 5145539Abstract: A ceramic honeycomb structural body for catalytic converters and filters for removing fine particles can be provided which is secured firmly in the catalytic converters with high reliability, minimum volume and small strength to external pressure without displacements and breakage thereof and a loss of expensive noble metals, by forming at least one step on the outer circumferential surface of the honeycomb structural body so as to form at least one recessed portion or protruded portion on the outer circumferential surface; the recessed portion or the protruded portion has a rough surface or is formed discontinuously to afford firm and safe holding of the ceramic honeycomb structural body in the vessel of the catalytic converter via a sealing member and/or a cushioning member.Type: GrantFiled: September 16, 1991Date of Patent: September 8, 1992Assignee: NGK Insulators, Inc.Inventors: Osamu Horikawa, Koichi Ikeshima
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Patent number: 5098763Abstract: A honeycomb structure as a substrate for a catalyst includes at least one ridge arranged on at least one part of an outer surface of the honeycomb structure and extending in a direction of through-apertures thereof, and at least one notch formed in the at least one ridge. A method of producing the honeycomb structure includes the steps of extruding a ceramic batch to form a honeycomb structure having a ridge in the form of a shape extending at least at one part of the honeycomb structure in cross-section, and removing at least one part of the ridge in directions of through-apertures of the honeycomb structure to form a notch. With the arrangement of the honeycomb structure, it is possible to prevent any shifting of the honeycomb structure in directions of through-apertures of the structure and rotation of the structure about its axis relative to a converter can without closing any ends of through-apertures.Type: GrantFiled: July 25, 1989Date of Patent: March 24, 1992Assignee: NGK Insulators, Ltd.Inventors: Osamu Horikawa, Koichi Ikeshima
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Patent number: 5080953Abstract: A ceramic honeycomb structural body for catalytic converters and filters for removing fine particles can be provided which is secured firmly in the catalytic converters with high reliability, minimum volume and small strength to external pressure without displacements and breakage thereof and a loss of expensive noble metals, by forming at least one step on the outer circumferential surface of the honeycomb structural body so as to form at lesat one recessed portion or protruded portion on the outer circumferential surface; the recessed portion or the protruded portion has a rough surface or is formed discontinuously to afford firm and safe holding of the ceramic honeycomb structural body in the vessel of the catalytic converter via a sealing member and/or a cushioning member.Type: GrantFiled: September 12, 1989Date of Patent: January 14, 1992Assignee: NGK Insulators, Ltd.Inventors: Osamu Horikawa, Koichi Ikeshima