Patents by Inventor Koichi Ikeshima

Koichi Ikeshima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7721438
    Abstract: An assembling method for an assembly is provided: the assembly comprising a cell structure (1) housed and held in a metal vessel (5) via a compressible material having a cushioning property (7) by arranging it between outer periphery of the structure (1) and the vessel (5) in a compressed state with applying a mounting pressure to the structure (1) via the material (7) to hold the structure (1) in the vessel (5). Information regarding outside dimension of the structure (1) and/or inside dimension of the vessel (5) being marked on their surfaces prior to the start of assembly, and the information is read, and a cell structure (1) and a metal vessel (5) are selected based on read information in assembly to achieve a proper holding condition therebetween. Regardless of variations in external dimension of the structure, etc. constituting the assembly, the minimization thereof, and proper holding state may be achieved easily without causing a fracture of the structure, etc.
    Type: Grant
    Filed: November 16, 2001
    Date of Patent: May 25, 2010
    Assignees: NGK Insulators, Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayoshi Miwa, Shinichi Tosa, Tomomi Sugiyama
  • Patent number: 7465486
    Abstract: The present invention provides a ceramic honeycomb structure, capable of certainly repairing the defect parts formed in the outer walls without lowering the mechanical strength or the thermal shock resistance and solving the liquid leakage trouble to the outer walls in the catalyst coating process. The ceramic honeycomb structure comprises a number of passages divided by a number of partition walls, and an outer wall dividing the passages from an outside of the honeycomb structure. A ceramic material is filled into at least one defective area on a surface of the outer wall, which has a hole of at least 0.1 mm in width communicating with the passage and the outside.
    Type: Grant
    Filed: November 9, 2004
    Date of Patent: December 16, 2008
    Assignee: NGK Insulators, Ltd.
    Inventor: Koichi Ikeshima
  • Patent number: 7022376
    Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: April 4, 2006
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukihito Ichikawa, Koichi Ikeshima
  • Patent number: 6948243
    Abstract: A method for assembling a cell structure in a metal vessel, including reading information as indicia located on a surface of a compressible material having a cushioning property, the information regarding the thickness and/or bulk density of the compressible material; selecting a cell structure, a metal vessel, and a compressible material which, when assembled as a cell structure housed in a metal vessel, have a proper holding condition based on the read information; assembling the selected cell structure in the selected metal vessel via the selected compressible material, the compressible material being located in a compressed state between an outer periphery of the cell structure and the metal vessel to hold the selected cell structure in the selected metal vessel.
    Type: Grant
    Filed: November 16, 2001
    Date of Patent: September 27, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayasu Ishikawa
  • Publication number: 20050106356
    Abstract: The present invention provides a ceramic honeycomb structure, capable of certainly repairing the defect parts formed in the outer walls without lowering the mechanical strength or the thermal shock resistance and solving the liquid leakage trouble to the outer walls in the catalyst coating process. The ceramic honeycomb structure comprises a number of passages divided by a number of partition walls, and an outer wall dividing the passages from an outside of the honeycomb structure. A ceramic material is filled into at least one defective area on a surface of the outer wall, which has a hole of at least 0.1 mm in width communicating with the passage and the outside.
    Type: Application
    Filed: November 9, 2004
    Publication date: May 19, 2005
    Applicant: NGK INSULATORS, LTD.
    Inventor: Koichi Ikeshima
  • Publication number: 20040052941
    Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.
    Type: Application
    Filed: July 23, 2003
    Publication date: March 18, 2004
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukihito Ichikawa, Koichi Ikeshima
  • Publication number: 20040013582
    Abstract: An assembling method for an assembly is provided: the assembly comprising a cell structure (1) housed and held in a metal vessel (5) via a compressible material having a cushioning property (7) by arranging it between outer periphery of the structure (1) and the vessel (5) in a compressed state with applying a mounting pressure to the structure (1) via the material (7) to hold the structure (1) in the vessel (5). Information regarding outside dimension of the structure (1) and/or inside dimension of the vessel (5) being marked on their surfaces prior to the start of assembly, and the information is read, and a cell structure (1) and a metal vessel (5) are selected based on read information in assembly to achieve a proper holding condition therebetween. Regardless of variations in external dimension of the structure, etc. constituting the assembly, the minimization thereof, and proper holding state may be achieved easily without causing a fracture of the structure, etc.
    Type: Application
    Filed: July 9, 2002
    Publication date: January 22, 2004
    Inventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayoshi Miwa, Shinichi Tosa, Tomomi Sugiyama
  • Patent number: 6656298
    Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.
    Type: Grant
    Filed: September 18, 2001
    Date of Patent: December 2, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukihito Ichikawa, Koichi Ikeshima
  • Publication number: 20030000089
    Abstract: There is provided an assembling method for an assembly in which a cell structure is housed and held in a metal vessel via a compressible material by arranging the compressible material having a cushioning property between the outer periphery of the cell structure and the tubular metal vessel in a compressed state and applying a mounting pressure to the cell structure via the compressible material to hold the cell structure in the metal vessel. Information regarding the thickness and/or bulk density of the compressible material has been marked on the member surface prior to the start of an assembling process, the information is read in the assembling process, and a cell structure, a metal vessel, and a compressible material having a proper holding condition are selected based on the read information. Even if the external-shape dimension of the cell structure etc. constituting the assembly varies, the influence of variation can be made little, and a proper holding state without a fracture etc.
    Type: Application
    Filed: July 10, 2002
    Publication date: January 2, 2003
    Inventors: Yukihito Ichikawa, Eiji Ito, Koichi Ikeshima, Masayasu Ishikawa
  • Patent number: 6352756
    Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.
    Type: Grant
    Filed: May 25, 1999
    Date of Patent: March 5, 2002
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukihito Ichikawa, Koichi Ikeshima
  • Publication number: 20020022109
    Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.
    Type: Application
    Filed: September 18, 2001
    Publication date: February 21, 2002
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukihito Ichikawa, Koichi Ikeshima
  • Publication number: 20010033910
    Abstract: A ceramic honeycomb structure includes a plurality of through-holes surrounded by partition walls, wherein a thermal expansion coefficient of an outer circumferential wall portion in the ceramic honeycomb structure is larger than a thermal expansion coefficient in a direction of a diameter of an inside partition wall portion 5 in the ceramic honeycomb structure, and stress is applied to the inside partition wall portion from the outer circumferential wall portion. An outer circumferential wall portion of the ceramic honeycomb structure is reinforced, and the ceramic honeycomb structure does not hinder a flow of gas in a circumferential partition wall portion of the ceramic honeycomb structure, and thermal shock resistance of the ceramic honeycomb structure is enhanced profitably.
    Type: Application
    Filed: March 13, 2001
    Publication date: October 25, 2001
    Applicant: NGK INSULATORS, LTD.
    Inventor: Koichi Ikeshima
  • Patent number: 6159431
    Abstract: In a ceramic honeycomb structural body having a plurality of open-ended cells defined by cell walls, a reinforcing portion is formed in each corner part of an open-ended cell existing in a second zone outside a first zone inclusive of a center on a plane perpendicular to the open-ended cells.
    Type: Grant
    Filed: March 17, 1998
    Date of Patent: December 12, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Satoru Inoue, Koichi Ikeshima
  • Patent number: 6060148
    Abstract: A ceramic honeycomb structural body comprises a plurality of open-ended cells defined by an outer peripheral wall and many cell walls, wherein cell walls constituting the irregular open-ended cells located near to the outer peripheral wall have a thickness thicker than those of the other remaining cell walls.
    Type: Grant
    Filed: March 25, 1998
    Date of Patent: May 9, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Reiji Matsubara, Koichi Ikeshima
  • Patent number: 5846899
    Abstract: A ceramic honeycomb catalyst having an excellent thermal shock resistance in which a carrier is coated on a ceramic honeycomb structural body, has a mean thermal expansion coefficient in a range from 40.degree. to 800.degree. C. of smaller than 0.7.times.10.sup.-6 /.degree.C. Therefore, it is possible to obtain a ceramic honeycomb catalyst having excellent thermal shock resistance in which a mechanical strength of a ceramic honeycomb structural body to which a carrier such as .gamma.-alumina is coated is not decreased and the carrier is not peeled off from the ceramic honeycomb structural body.
    Type: Grant
    Filed: March 20, 1997
    Date of Patent: December 8, 1998
    Assignee: NGK Insulators, Ltd.
    Inventors: Kazuhiko Kumazawa, Koichi Ikeshima
  • Patent number: 5514446
    Abstract: In order to obtain a honeycomb structural body having excellent mechanical strength, which can eliminate a waste use of a catalyst, incomplete cells at an outermost peripheral portion of the honeycomb structural body are sealed selectively by ceramic materials. An incomplete cell does not have a square cross section if the complete cell has a square cross section, and is preferably defined by the cell having an area not more than 90% as that of the complete cell.
    Type: Grant
    Filed: March 9, 1995
    Date of Patent: May 7, 1996
    Assignee: NGK Insulators, Ltd.
    Inventors: Minoru Machida, Koichi Ikeshima
  • Patent number: 5149475
    Abstract: A honeycomb structure as a substrate for at least one catalyst includes a ridge arranged on at least one part of an outer surface of the honeycomb structure and extending in a direction of through-apertures thereof, and at least one notch formed in the at least one ridge. A method of producing the honeycomb structure includes the steps of extruding a ceramic batch to form a honeycomb structure having a ridge in the form of a shape extending at least one part of the honeycomb structure in cross-section, and removing at least at one part of the ridge in directions of through-apertures of the honeycomb structure to form a notch. With the arrangement of the honeycomb structure, it is possible to prevent any shifting of the honeycomb structure in directions of through-apertures of the structure and rotation of the structure about its axis relative to a converter can without closing any ends of through-apertures.
    Type: Grant
    Filed: July 19, 1991
    Date of Patent: September 22, 1992
    Assignee: NGK Insulators, Ltd.
    Inventors: Osamu Horikawa, Koichi Ikeshima
  • Patent number: 5145539
    Abstract: A ceramic honeycomb structural body for catalytic converters and filters for removing fine particles can be provided which is secured firmly in the catalytic converters with high reliability, minimum volume and small strength to external pressure without displacements and breakage thereof and a loss of expensive noble metals, by forming at least one step on the outer circumferential surface of the honeycomb structural body so as to form at least one recessed portion or protruded portion on the outer circumferential surface; the recessed portion or the protruded portion has a rough surface or is formed discontinuously to afford firm and safe holding of the ceramic honeycomb structural body in the vessel of the catalytic converter via a sealing member and/or a cushioning member.
    Type: Grant
    Filed: September 16, 1991
    Date of Patent: September 8, 1992
    Assignee: NGK Insulators, Inc.
    Inventors: Osamu Horikawa, Koichi Ikeshima
  • Patent number: 5098763
    Abstract: A honeycomb structure as a substrate for a catalyst includes at least one ridge arranged on at least one part of an outer surface of the honeycomb structure and extending in a direction of through-apertures thereof, and at least one notch formed in the at least one ridge. A method of producing the honeycomb structure includes the steps of extruding a ceramic batch to form a honeycomb structure having a ridge in the form of a shape extending at least at one part of the honeycomb structure in cross-section, and removing at least one part of the ridge in directions of through-apertures of the honeycomb structure to form a notch. With the arrangement of the honeycomb structure, it is possible to prevent any shifting of the honeycomb structure in directions of through-apertures of the structure and rotation of the structure about its axis relative to a converter can without closing any ends of through-apertures.
    Type: Grant
    Filed: July 25, 1989
    Date of Patent: March 24, 1992
    Assignee: NGK Insulators, Ltd.
    Inventors: Osamu Horikawa, Koichi Ikeshima
  • Patent number: 5080953
    Abstract: A ceramic honeycomb structural body for catalytic converters and filters for removing fine particles can be provided which is secured firmly in the catalytic converters with high reliability, minimum volume and small strength to external pressure without displacements and breakage thereof and a loss of expensive noble metals, by forming at least one step on the outer circumferential surface of the honeycomb structural body so as to form at lesat one recessed portion or protruded portion on the outer circumferential surface; the recessed portion or the protruded portion has a rough surface or is formed discontinuously to afford firm and safe holding of the ceramic honeycomb structural body in the vessel of the catalytic converter via a sealing member and/or a cushioning member.
    Type: Grant
    Filed: September 12, 1989
    Date of Patent: January 14, 1992
    Assignee: NGK Insulators, Ltd.
    Inventors: Osamu Horikawa, Koichi Ikeshima