Patents by Inventor Koji Kiyooka

Koji Kiyooka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11793113
    Abstract: A transaxle with a brake of the present invention includes the braking device comprising a plurality of brake discs, fixing plates, and a brake operating member, wherein the brake discs have an inner gear tooth portion that can be fitted to an outer gear tooth portion of an output gear of the motor shaft so as not to rotate relative to the outer gear tooth portion and is slidably fixed in the axial direction of the motor shaft, wherein the fixing plates are fixed to the transaxle casing so as not to rotate relative to each other and are slidably fixed in the axial direction of the motor shaft, and wherein the brake operating member provides a predetermined gap between the fixing plates and the brake discs when the brake discs are not pressed.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: October 24, 2023
    Assignee: Kanzaki Kokyukoki Mfg. Co., Ltd.
    Inventors: Mai Terada, Koji Kiyooka
  • Publication number: 20230322062
    Abstract: To achieve a size reduction while making it possible to mold a case housing an axle and a gear mechanism by casting in an electric-vehicle power transmission unit that drives right and left wheels with a single electric motor. [Solution] A power transmission unit 41 includes a motor case 50 that is provided on the same side as a second axle 19 with respect to a center between a first axle 18 and the second axle 19, separated to right and left, in a right-left direction and that houses the electric motor 70, a first axle case 43 housing a reduction gear mechanism 78, a differential gear mechanism 118, and the first axle 18, and a second axle case 130 that is fixed to the first axle case 43 in a separable manner and houses the second axle 19.
    Type: Application
    Filed: March 31, 2023
    Publication date: October 12, 2023
    Inventors: Koji KIYOOKA, Ryo MOTOOKA, Ken MORISHITA, Hitoshi SAWADA, Akihiro IMA
  • Patent number: 11746880
    Abstract: A motor reducer of the at least an embodiment of the present invention includes a reduction gear train that decelerates rotation input from a motor, and a reducer casing that accommodates the reduction gear train. An input cover that seals a motor-side end face of the reducer casing is provided, and the input cover is provided separately from the motor casing.
    Type: Grant
    Filed: November 22, 2021
    Date of Patent: September 5, 2023
    Assignee: KANZAKI KOKYUKOKI MFG. CO., LTD.
    Inventors: Mai Terada, Koji Kiyooka
  • Publication number: 20230272851
    Abstract: [Problem] A power transmission unit that improves quietness of a gear mechanism and prevents a size of the unit from increasing when a brake rotor is installed around an input shaft of the gear mechanism. [Solution] The power transmission unit includes an electric driving motor with a motor shaft, a gear mechanism, and an output shaft, which are accommodated in a transmission housing, wherein the power of the motor shaft is transmitted to the output shaft via the gear mechanism. The gear mechanism has a gear shaft rotatably supported on the transmission housing and a first helical gear provided on the gear shaft. The power transmission unit further includes a connecting member provided with a tubular portion fitted to the motor shaft and the gear shaft so as to allow the motor shaft and the gear shaft to synchronously rotate. The connecting member is integrally provided with a brake rotor on the outer periphery thereof.
    Type: Application
    Filed: February 24, 2023
    Publication date: August 31, 2023
    Inventors: Koji KIYOOKA, Ryo MOTOOKA, Ken MORISHITA, Hitoshi SAWADA, Akihiro IMA
  • Publication number: 20230108197
    Abstract: A hybrid vehicle includes an engine that drives first wheel, and a motor that drives second wheel. The hybrid vehicle includes (1) a minute speed launch support mode where the hybrid vehicle is driven only by the motor as a drive source, (2) a sudden launch support mode where the hybrid vehicle is driven by the engine and motor as the drive source, and (3) a smooth launch support mode where the hybrid vehicle is driven only by the motor as the drive source in an early stage, is driven by the engine and motor in a middle stage, and is driven only by the engine in a late stage, and if an operation amount of an acceleration instruction unit is not 0 or is substantially not 0, any one of the support modes is executed according to an operation status of the acceleration instruction unit.
    Type: Application
    Filed: December 9, 2022
    Publication date: April 6, 2023
    Inventors: Fumiaki ITO, Koji KIYOOKA, Tasuku INOUE, Masato ARATA
  • Publication number: 20230068720
    Abstract: A work vehicle includes a main body frame and left and right axle drive devices that drive left and right rear wheels. The axle drive devices include left and right electric motors that are housed and fixed in a motor housing that is fixed to the main body frame and left and right gear mechanisms that are housed in gear housings that are fixed to left and right ends of the motor housing and are connected to the respective electric motors to transmit power. A motor shaft of each of the electric motors rotates the corresponding wheel via the corresponding axle-integrated rotating member including the axle. The motor shaft is also arranged to overlap, along the axial direction, with an inner portion of a circumscribing circle of a maximum outer diameter portion of the corresponding axle-integrated rotating member.
    Type: Application
    Filed: August 29, 2022
    Publication date: March 2, 2023
    Inventors: Akihiro IMA, Koji KIYOOKA
  • Patent number: 11554658
    Abstract: A hybrid vehicle includes an engine that drives first wheel, and a motor that drives second wheel. The hybrid vehicle includes (1) a minute speed launch support mode where the hybrid vehicle is driven only by the motor as a drive source, (2) a sudden launch support mode where the hybrid vehicle is driven by the engine and motor as the drive source, and (3) a smooth launch support mode where the hybrid vehicle is driven only by the motor as the drive source in an early stage, is driven by the engine and motor in a middle stage, and is driven only by the engine in a late stage, and if an operation amount of an acceleration instruction unit is not 0 or is substantially not 0, any one of the support modes is executed according to an operation status of the acceleration instruction unit.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: January 17, 2023
    Assignee: KANZAKI KOKYUKOKI MFG. CO., LTD.
    Inventors: Fumiaki Ito, Koji Kiyooka, Tasuku Inoue, Masato Arata
  • Patent number: 11541749
    Abstract: A moving body drive unit has an electric motor that is located inside the case and has a motor shaft extending in a first direction, a gear shaft that is located, inside the case, parallel to the motor shaft so as to extend in the first direction and has a bevel gear formed thereon, an intermediate gear mechanism that transmits power from the motor shaft to the gear shaft, and a differential gear device that is located inside the case and has a ring gear that meshes with the bevel gear to transmit power from the gear shaft to two output shafts extending in a second direction. The motor shaft and the gear shaft are arranged at different positions in both the second direction and in a third direction that is orthogonal to both the first direction and the second direction.
    Type: Grant
    Filed: October 22, 2019
    Date of Patent: January 3, 2023
    Assignee: KANZAKI KOKYUKOKI MFG. CO., LTD.
    Inventors: Takashi Nishizawa, Koji Kiyooka, Tasuku Inoue
  • Publication number: 20220289355
    Abstract: In a marine propulsion apparatus that transmits power of at least one of an internal combustion engine (ICE) and a generator motor (GM) mounted on a ship to a propeller via a forward reverse switching mechanism, the marine propulsion apparatus can be downsized as a whole. The marine propulsion apparatus includes a connection switching mechanism capable of selectively connecting the GM to an upstream side and a downstream side of the power transmission from the ICE in the forward reverse switching mechanism. Then, the forward reverse switching mechanism is interposed between the ICE and the connection switching mechanism, and a large torque from the ICE is not directly transmitted to the connection switching mechanism. As a result, it is not necessary to increase the capacity of the connection switching mechanism, and the connection switching mechanism and thus the marine propulsion apparatus can be downsized.
    Type: Application
    Filed: July 20, 2020
    Publication date: September 15, 2022
    Inventors: Koji KIYOOKA, Tomoyuki EBIHARA, Takashi NISHIZAWA, Koga YAMANE, Kengo SASAHARA, Shigeaki NAKAGAWA, Kazuki YASUI, Toshiaki OKANISHI
  • Patent number: 11440401
    Abstract: A transaxle casing has a fluid sump having a gear top cover, an HST, a reduction gear train and at least one axle disposed in the transaxle casing. The gear top cover accommodates a part of a rotation portion of the reduction gear train. An air supply and exhaust hole is disposed on an upper surface of the gear top cover facing an air sump and is arranged at a position different from a point above a bevel gear. A breather is attached at the air supply and exhaust hole, and a first inner wall extending downward from the upper surface of the upper casing member, is positioned between the part of the bevel gear and the air supply and exhaust hole.
    Type: Grant
    Filed: December 7, 2020
    Date of Patent: September 13, 2022
    Assignee: KANZAKI KOKYUKOKI MFG. CO., LTD.
    Inventors: Hiroshi Sugimoto, Mai Terada, Koji Kiyooka
  • Publication number: 20220272896
    Abstract: A power transmission unit includes a motor; and a transmission case to enclose an input shaft, an output shaft, and a gear mechanism that transmits driving power between the input shaft and the output shaft. A motor case attached to the transmission case on a side opposite the gear mechanism of the transmission case has a cylindrical shape whose cross section is constant throughout a direction orthogonal to an axial direction of the motor case, and the motor is placed inside the motor case.
    Type: Application
    Filed: February 23, 2022
    Publication date: September 1, 2022
    Inventors: Koji KIYOOKA, Akihiro IMA, Takashi NISHIZAWA
  • Publication number: 20220186826
    Abstract: A motor reducer of the at least an embodiment of the present invention includes a reduction gear train that decelerates rotation input from a motor, and a reducer casing that accommodates the reduction gear train. An input cover that seals a motor-side end face of the reducer casing is provided, and the input cover is provided separately from the motor casing.
    Type: Application
    Filed: November 22, 2021
    Publication date: June 16, 2022
    Inventors: Mai TERADA, Koji KIYOOKA
  • Publication number: 20220095541
    Abstract: A transaxle with a brake of the present invention includes the braking device comprising a plurality of brake discs, fixing plates, and a brake operating member, wherein the brake discs have an inner gear tooth portion that can be fitted to an outer gear tooth portion of an output gear of the motor shaft so as not to rotate relative to the outer gear tooth portion and is slidably fixed in the axial direction of the motor shaft, wherein the fixing plates are fixed to the transaxle casing so as not to rotate relative to each other and are slidably fixed in the axial direction of the motor shaft, and wherein the brake operating member provides a predetermined gap between the fixing plates and the brake discs when the brake discs are not pressed.
    Type: Application
    Filed: December 9, 2021
    Publication date: March 31, 2022
    Inventors: Mai TERADA, Koji KIYOOKA
  • Publication number: 20220074476
    Abstract: A hydrostatic transaxle includes: a casing; a hydraulic continuously variable transmission; and an oil filter that includes a filter body for filtering the hydraulic oil and a filter holding member configured to guide clean oil filtered in the filter body to a suction oil reservoir, in which the filter holding member includes a filter installation portion for installing the filter body, and a suction oil reservoir provided at a position different from the filter installation portion, and the filter installation portion and the suction oil reservoir are configured to be separable from each other and be couplable to each other to freely flow.
    Type: Application
    Filed: November 8, 2021
    Publication date: March 10, 2022
    Inventors: Takehiro OTA, Michio TSUKAMOTO, Koji KIYOOKA, Mai TERADA, Koji IWAKI
  • Patent number: 11207978
    Abstract: A transaxle with a brake includes an axle supported by the transaxle casing, a continuously variable transmission disposed in the transaxle casing, a braking device that is disposed in the transaxle casing and locks a rotation of the axle, a speed control arm that is journaled so as not to rotate relatively with respect to the transmission operating shaft of the transmission, controls the transmission, and is capable of changing a rotation of the axle continuously. A brake arm that is journaled with respect to an operating shaft of the braking device and a relay arm that is journaled so as to be relatively rotatable with respect to the transmission operating shaft are also included. The relay arm has one end connected to the brake arm via a link mechanism and the other end for lock operation input.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: December 28, 2021
    Assignee: Kanzaki Kokyukoki Mfg. Co., Ltd.
    Inventors: Koji Kiyooka, Michio Tsukamoto
  • Publication number: 20210315162
    Abstract: A control system of a lawn mowing vehicle, includes at least one continuously variable transmission drivingly connected to two left and right wheels, a revolution speed detection unit, an acceleration instruction unit, a parking brake instruction sensor, a lawn mower, and a control device. The control device, during the drive of the lawn mower, stops the drive of the lawn mower after the revolution speed of each of the two wheels or the revolution speed of the at least one continuously variable transmission has become zero (0) or within a predetermined range near zero (0), and during stop control of the lawn mower, drives the lawn mower when a target revolution speed, issued by the acceleration instruction unit, of the two wheels or of the at least one continuously variable transmission is not zero (0) and the operation of the parking brake is not instructed.
    Type: Application
    Filed: April 9, 2021
    Publication date: October 14, 2021
    Inventors: Kohei OGURA, Koji KIYOOKA, Hidetaka YAMANAMI, Kenji OGATA, Yuya KUROIWA
  • Publication number: 20210316785
    Abstract: To provide a vehicle including a left continuously variable transmission connected to a left wheel and a right continuously variable transmission connected to a right wheel, at least one operation tool operated to instruct driving of the left wheel and the right wheel, a control device configured to control driving of the left continuously variable transmission and the right continuously variable transmission according to an operation of the at least one operation tool, and a turn operation tool provided on each of the at least one operation tool. If the turn operation tool is operated, the control device controls the left continuously variable transmission and the right continuously variable transmission so that the vehicle is turned to a side of the operated turn operation tool.
    Type: Application
    Filed: April 9, 2021
    Publication date: October 14, 2021
    Inventors: Kohei OGURA, Koji KIYOOKA, Hidetaka YAMANAMI, Kenji OGATA, Yuya KUROIWA
  • Patent number: 11131365
    Abstract: A reducer includes a fixed housing, a rotation housing, and multi-stage planetary gear mechanisms. The fixed housing contains a motor in the fixed housing. The rotation housing is rotatably supported by the fixed housing via a bearing at an outer surface of a one-end wall of the fixed housing. The multi-stage planetary gear mechanisms are configured to decelerate a rotation of the motor and transmit the rotation that has been decelerated to the rotation housing. The multi-stage planetary gear mechanisms include a final-stage planetary gear mechanism located at a downstream position in a direction in which motive power is transmitted. The final-stage planetary gear mechanism include a planetary gear rotatably supported by a planetary gear shaft that is supported at one end of the planetary gear shaft by the one-end wall of the fixed housing.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: September 28, 2021
    Assignees: KANZAKI KOKYUKOKI MFG. CO., LTD., YANMAR CO., LTD.
    Inventors: Noriyuki Yamagishi, Koji Kiyooka
  • Publication number: 20210122236
    Abstract: A transaxle with a brake includes an axle supported by the transaxle casing, a continuously variable transmission disposed in the transaxle casing, a braking device that is disposed in the transaxle casing and locks a rotation of the axle, a speed control arm that is journaled so as not to rotate relatively with respect to the transmission operating shaft of the transmission, controls the transmission, and is capable of changing a rotation of the axle continuously. A brake arm that is journaled with respect to an operating shaft of the braking device and a relay arm that is journaled so as to be relatively rotatable with respect to the transmission operating shaft are also included. The relay arm has one end connected to the brake arm via a link mechanism and the other end for lock operation input.
    Type: Application
    Filed: December 14, 2020
    Publication date: April 29, 2021
    Inventors: Koji KIYOOKA, Michio TSUKAMOTO
  • Publication number: 20210086609
    Abstract: A transaxle casing has a fluid sump having a gear top cover, an HST, a reduction gear train and at least one axle disposed in the transaxle casing. The gear top cover accommodates a part of a rotation portion of the reduction gear train. An air supply and exhaust hole is disposed on an upper surface of the gear top cover facing an air sump and is arranged at a position different from a point above a bevel gear. A breather is attached at the air supply and exhaust hole, and a first inner wall extending downward from the upper surface of the upper casing member, is positioned between the part of the bevel gear and the air supply and exhaust hole.
    Type: Application
    Filed: December 7, 2020
    Publication date: March 25, 2021
    Inventors: Hiroshi SUGIMOTO, Mai TERADA, Koji KIYOOKA