Patents by Inventor Koji Matsumaru

Koji Matsumaru has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160043245
    Abstract: A photovoltaic cell is described comprising a top transparent electrode, a PV layer, a semiconductor substrate, a bottom electrode, and a metal bus-bar grid assembly deposited on said top transparent electrode. In a preferred embodiment, the top transparent electrode is a thin film of indium-tin-oxide (ITO). The method of manufacturing the PV device or cell includes the steps of: cleaning a preprocessed semiconductor bulk having a PV layer on its top surface; depositing a layer of a transparent conductive film over the top of said PV layer; depositing a metal bus-bar grid assembly over said transparent conductive film; and depositing a metal bottom layer on the bottom surface of said semiconductor bulk.
    Type: Application
    Filed: March 15, 2014
    Publication date: February 11, 2016
    Inventors: Koji Matsumaru, Jose Briceno
  • Publication number: 20150295115
    Abstract: A hybrid photovoltaic (PV) device is composed of a first electrode layer, a semiconductor substrate, a semiconductor PV layer, and a bottom electrode that forms a Shottcky junction between said bottom metal electrode and the PV layer. Because of existence of the Shottcky junction, the PV cell permits light to electricity conversion over a wide-range of light wavelengths, from the so-called visible light (between 350 nm to 900 nm wavelength) to the infrared light (over 900 nm wavelength). Also described is a method for manufacturing a hybrid PV device.
    Type: Application
    Filed: March 17, 2014
    Publication date: October 15, 2015
    Inventors: Jose Briceno, Koji MATSUMARU
  • Publication number: 20150295117
    Abstract: A hybrid photovoltaic (PV) device according comprises a semiconductor substrate, a semiconductor photovoltaic (PV) layer on one side of said substrate, a metal layer on top of said PV layer, a first electrode layer on top of said metal layer, and a bottom metal electrode on the opposite side of said substrate from said PV layer, wherein said metal layer forms a Shottcky junction between said metal layer and said PV layer. Because of existence of the Shottcky junction, the PV cell permits light to electricity conversion over a wide-range of light wavelengths, from visible light (between 350 nm to 900 nm wavelength) to infrared light (over 900 nm wavelength). Also described is a method for manufacturing a hybrid PV device.
    Type: Application
    Filed: March 17, 2014
    Publication date: October 15, 2015
    Inventors: Jose Briceno, Koji MATSUMARU
  • Publication number: 20150295124
    Abstract: A multi-chamber PV furnace and method for continuously processing the wafers is described. A preferred embodiment includes three main chambers that allow pre-heating, heating, and cooling of the target material in a streamlined process designed for continuous operation in a mass production environment. The three-chamber design shortens the processing time and permits continuous processing of batches of substrate material in an in-line fashion. Each of the three chambers or zones allows for independent control and management of processing temperature, pressure, and atmosphere by means of inlet gate and outlet gate valve mechanisms.
    Type: Application
    Filed: March 17, 2014
    Publication date: October 15, 2015
    Inventors: Koji Matsumaru, Jose Briceno
  • Patent number: 8952246
    Abstract: A material is manufactured from a single piece of semiconductor material. The semiconductor material can be an n-type semiconductor. Such a manufactured material may have a top layer with a crystalline structure, transitioning into a transition layer, further transitioning into an intermediate layer, and further transitioning to the bulk substrate layer. The orientation of the crystalline pores of the crystalline structure align in layers of the material. The transition layer or intermediate layer includes a material that is substantially equivalent to intrinsic semiconductor. Also described is a method for manufacturing a material from a single piece of semiconductor material by exposing a top surface to an energy source until the transformation of the top surface occurs, while the bulk of the material remains unaltered. The material may exhibit photovoltaic properties.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: February 10, 2015
    Assignee: Nusola, Inc.
    Inventors: Jose Briceno, Koji Matsumaru
  • Publication number: 20150007875
    Abstract: A PIN photovoltaic (PIN PV) device is composed of a first electrode layer, a p-type semiconductor layer, an intrinsic semiconductor layer, an n-type semiconductor substrate, and a back surface electrode. Also described is a method for manufacturing a PIN PV device. In a first embodiment, the method includes cleaning an n-type semiconductor substrate; introducing an inert gas under vacuum and a high temperature to form a high resistivity layer on the top surface of the substrate; forming or depositing a p-type semiconductor layer on the high resistivity layer; forming a transparent electrode layer on the p-type semiconductor layer; and forming a metal electrode on the bottom surface of the substrate. In a second embodiment, an SiC or SiO2 isolation layer is formed on the bottom surface of the substrate after initial cleaning of the wafer before the high resistivity layer is formed on the top of the substrate.
    Type: Application
    Filed: March 16, 2014
    Publication date: January 8, 2015
    Inventors: Jose Briceno, Koji MATSUMARU
  • Publication number: 20130255774
    Abstract: A material is manufactured from a single piece of semiconductor material. The semiconductor material can be an n-type semiconductor. Such a manufactured material may have a top layer with a crystalline structure, transitioning into a transition layer, further transitioning into an intermediate layer, and further transitioning to the bulk substrate layer. The orientation of the crystalline pores of the crystalline structure align in layers of the material. The transition layer or intermediate layer includes a material that is substantially equivalent to intrinsic semiconductor. Also described is a method for manufacturing a material from a single piece of semiconductor material by exposing a top surface to an energy source until the transformation of the top surface occurs, while the bulk of the material remains unaltered. The material may exhibit photovoltaic properties.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 3, 2013
    Inventors: Jose Briceno, Koji Matsumaru, Yusuke Nishi
  • Publication number: 20130255773
    Abstract: A material is manufactured from a single piece of semiconductor material. The material manufactured includes a top layer of a semiconductor compound and a bottom layer of a semiconductor bulk. The material may also have an intrinsic semiconductor layer. The material is created from a transformative process on the single-piece semiconductor material caused by heating a semiconductor material having an impurity under particular conditions. The material manufactured exhibits photovoltaic properties because the layers formed during the transformative process create a p-i-n, a p-n, or an n-n junction having a band-gap difference between the n-type layers.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 3, 2013
    Inventors: Koji Matsumaru, Jose Briceno
  • Patent number: 7637981
    Abstract: Provided are a composite wear-resistant member which can be manufactured with a lowered sintering temperature, and thus can prevent the carbonization of a material around super hard particles such as diamond; and a method for manufacturing the member. The member, characterized in that it comprises hard particles comprising diamond particles and WC particles and an iron group metal containing phosphorus as a binding material, wherein the content of phosphorus is 0.01 to 2.0 wt % relative to the total weight of the WC particles and the binding material.
    Type: Grant
    Filed: January 24, 2006
    Date of Patent: December 29, 2009
    Assignees: TIX Corporation, Nagaoka University of Technology
    Inventors: Nobuhiro Kuribayashi, Kozo Ishizaki, Koji Matsumaru
  • Publication number: 20080107896
    Abstract: Provided are a composite wear-resistant member which can be manufactured with a lowered sintering temperature, and thus can prevent the carbonization of a material around super hard particles such as diamond; and a method for manufacturing the member. The member, characterized in that it comprises hard particles comprising diamond particles and WC particles and an iron group metal containing phosphorus as a binding material, wherein the content of phosphorus is 0.01 to 2.0 wt % relative to the total weight of the WC particles and the binding material.
    Type: Application
    Filed: January 24, 2006
    Publication date: May 8, 2008
    Applicants: TIX Corporation, Nagaoka Univerity of Technology
    Inventors: Nobuhiro Kuribayashi, Kozo Ishizaki, Koji Matsumaru