Patents by Inventor Koji Okushima
Koji Okushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6648564Abstract: A burr located at an edge of a steel piece is cut by disposing a cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45°. The cutter is relatively moved toward the outside of the steel piece along the lengthwise direction of the burr, or the cutter is disposed with the flank of the cutter substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece is at least 90°. The burr located at the edge of the steel piece is cut by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: GrantFiled: February 21, 2003Date of Patent: November 18, 2003Assignees: NKK Corporation, JP Steel Plantech Co.Inventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Publication number: 20030129034Abstract: A burr located at an edge of a steel piece is cut by disposing a cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45°. The cutter is relatively moved toward the outside of the steel piece along the lengthwise direction of the burr, or the cutter is disposed with the flank of the cutter substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece is at least 90°. The burr located at the edge of the steel piece is cut by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: ApplicationFiled: February 21, 2003Publication date: July 10, 2003Applicant: NKK Corporation, a corporation of JapanInventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Patent number: 6402441Abstract: In a burr removing method and apparatus of the present invention, a burr located at an edge of a steel piece is cut with a cutter by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45° and piece along the lengthwise direction of the burr; or by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 90° and cutting the burr located at the edge of the steel piece by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: GrantFiled: May 24, 2001Date of Patent: June 11, 2002Assignee: NKK CorporationInventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Publication number: 20020061237Abstract: In a burr removing method and apparatus of the present invention, a burr located at an edge of a steel piece is cut with a cutter by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45° and relatively moving the cutter toward the outside of the steel piece along the lengthwise direction of the burr; or by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 90° and cutting the burr located at the edge of the steel piece by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: ApplicationFiled: December 3, 2001Publication date: May 23, 2002Applicant: NKK Corporation, a corporation of JAPANInventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Patent number: 6386420Abstract: A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burrs therefrom. After removing the burrs, the continuous material is continuously rolled by a down-stream stand.Type: GrantFiled: May 3, 2001Date of Patent: May 14, 2002Assignee: NKK CorporationInventors: Giichi Matsuo, Susumu Okawa, Koji Okushima
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Patent number: 6296428Abstract: In a burr removing method and apparatus of the present invention, a burr located at an edge of a steel piece is cut with a cutter by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45° and relatively moving the cutter toward the outside of the steel piece along the lengthwise direction of the burr; or by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 90° and cutting the burr located at the edge of the steel piece by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: GrantFiled: June 16, 2000Date of Patent: October 2, 2001Assignee: NKK CorporationInventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Publication number: 20010022921Abstract: In a burr removing method and apparatus of the present invention, a burr located at an edge of a steel piece is cut with a cutter by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45° and relatively moving the cutter toward the outside of the steel piece along the lengthwise direction of the burr; or by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 90° and cutting the burr located at the edge of the steel piece by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: ApplicationFiled: May 24, 2001Publication date: September 20, 2001Applicant: NKK CorporationInventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Publication number: 20010015367Abstract: A plurality of materials are rolled in an upstream stand. While transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so as the front end of the succeeding material to contact with the rear end of the preceding material at a specified position in a travelling welder. the rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burr therefrom.Type: ApplicationFiled: May 3, 2001Publication date: August 23, 2001Applicant: NKK CORPORATION - Japanese CorporationInventors: Giichi Matsuo, Susumu Okawa, Koji Okushima
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Patent number: 6273324Abstract: A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burr therefrom. After removing the burr, the continuous material is continuously rolled by a down-stream stand.Type: GrantFiled: February 23, 2000Date of Patent: August 14, 2001Assignee: NKK CorporationInventors: Giichi Matsuo, Susumu Okawa, Koji Okushima
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Patent number: 6227953Abstract: This apparatus has plural fixed grinding machines, which are installed along the direction of travelling line of billets. Facing pairs of grinders are equipped in a manner that the distances between each facing pair of grinders are gradually shorter along the travelling direction of the billets from the upstream side to the downstream side. In such a multiple-stage grinding machine, the burr on the welded part of the top and bottom side of the billet is ground sequentially by the grinders, and the burr on welded part of the right and left side of the billet is ground sequentially by the grinders.Type: GrantFiled: December 10, 1998Date of Patent: May 8, 2001Assignee: NKK CorporationInventors: Giichi Matsuo, Hiroshi Fujii, Koji Okushima
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Patent number: 6089441Abstract: A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burr therefrom. After removing the burr, the continuous material is continuously rolled by a down-stream stand.Type: GrantFiled: June 16, 1997Date of Patent: July 18, 2000Assignee: NKK CorporationInventors: Giichi Matsuo, Susumu Okawa, Koji Okushima
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Patent number: 5774973Abstract: A continuous rolling method includes the steps of: de-scaling billets sent directly from a continuous casting machine; continuously welding the billets using a travelling flash butt welder; grinding a burr on a welded part of the billets to remove the burr using a travelling grinding machine; heating the billets to an elevated temperature using an induction heater; and conducting continuous rolling. The travelling flash butt welder and the travelling grinding machine are separately movable along a running line of the billets, and are moved together during flash butt welding. The flash butt welding is carried out while the flash butt welder and the grinding machine travel a specified stroke for welding. The travelling grinding machine and the travelling flash butt welder are moved together to meet the welded part of each of the billets, and the travelling flash butt welder is returned to a waiting position after the flash butt welding is completed.Type: GrantFiled: August 14, 1996Date of Patent: July 7, 1998Assignee: NKK CorporationInventors: Soichi Aoyama, Akira Sakai, Koji Okushima
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Patent number: 5719368Abstract: An apparatus for joining billets in continuous rolling mill comprises a pair of parallel rails 14, a travelling welding machine 4 having first support rolls 54,55, a travelling grinding machine 5 having second support rolls 56a, 56b,57, a first group of carriages 41,42,43 each of which has a third support roll 51,52,53 for supporting billets, and a second group of carriages 44,45,46 each of which has a fourth support roll 58,59,60 for supporting billets. The travelling welding machine welds a rear end of a preceding billet with a front end of a succeeding billet while moving on the pair of rails. The travelling grinding machine removes burrs on a weld zone of the billets while moving on the pair of rails. The first group of carriages is arranged upstream of the travelling welding machine and is connected with the travelling welding machine by a flexible joint member.Type: GrantFiled: August 26, 1996Date of Patent: February 17, 1998Assignee: NKK CorporationInventors: Koji Okushima, Soichi Aoyama, Susumu Okawa
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Patent number: 5709585Abstract: A method for removing burrs in a continuous rolling process including the steps of joining the rear end of a preceding billet with the front end of a succeeding billet using a flash butt welding method while both billets are moving, and grinding a burr on the welded part of the joined portion using a plurality of grinders while the billets are moving and while rotating the grinders and moving the grinders synchronously with the travelling speed of the billets. A grinding machine for continuously rolling a round billet includes a travelling body shuttling along the direction of movement of the round billet, a turret ring rotatably supported by the travelling body, and a plurality of grinding devices arranged in a movable manner within a radius of the turret ring, wherein the grinding devices include grinders which are set at a tilted angle relative to the center axis of the rotatable turret ring.Type: GrantFiled: August 26, 1996Date of Patent: January 20, 1998Assignee: NKK CorporationInventors: Giichi Matsuo, Nobuyoshi Hamura, Susumu Okawa, Hidenori Anai, Akira Sakai, Soichi Aoyama, Koji Okushima, Yuki Sugawara, Bunnosuke Ushioda, Yuji Watanabe