Patents by Inventor Koji Tanoue

Koji Tanoue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240132368
    Abstract: A powder contains a niobium complex and lithium, an amount of niobium being 25 mass % or more and 75 mass % or less, a proportion of niobium in metal elements of the powder is 0.775 or more and 0.950 or less in terms of mass ratio. When the powder is dissolved in 8 times its mass of water at 25° C., a niobium content contained in a filtrate thereof is 80 mass % or more of an amount of niobium contained in the powder before dissolution. The powder is obtained by mixing a niobium compound, a lithium compound, an alkali, hydrogen peroxide, and water to obtain an aqueous solution containing a niobium complex and lithium and then drying the solution at a temperature equal to or lower than a decomposition temperature of the niobium complex. The powder is suitable for preparing a lithium niobate precursor solution for coating positive electrode active material particles.
    Type: Application
    Filed: March 16, 2022
    Publication date: April 25, 2024
    Inventors: Masahiro YOSHIDA, Hidefumi FUJITA, Koji TANOUE
  • Publication number: 20230051009
    Abstract: Provided is a lithium-containing oxide precursor solution for coating an electrode active material that is capable of improving the coverage of a coating layer that is formed by applying the lithium-containing oxide precursor solution to the surface of powder of the electrode active material and king it, and that is easy to handle in a normal atmosphere because a solution composed mainly of water is used as a solvent. The lithium-containing oxide precursor solution for coating an electrode active material includes Li in an amount of 0.1 mass % or more and 5.0 mass % or less, at least one element selected from Nb, F, Fe, P, Ta, V, Ge, B, Al, Ti, Si, W, Zr, Mo, S, Cl, Br, and I in an amount of 0.05 mass % or more and 35 mass % or less, and water in an amount of 60 mass % or more and 98.4 mass % or less. The value of absorbance of the solution at a wavelength of 660 nm is 0.1 or less, and the value of surface energy thereof is 72 mN/m or less.
    Type: Application
    Filed: August 1, 2022
    Publication date: February 16, 2023
    Applicants: DOWA ELECTRONICS MATERIALS CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masahiro YOSHIDA, Hidefumi FUJITA, Koji TANOUE, Kazuki MURAISHI, Masaru KUBOTA, Yuki ISHIGAKI
  • Publication number: 20230045543
    Abstract: Provided are a coated active material having excellent properties that can reduce the reaction resistance of a battery, and a method for producing a coated active material that can achieve both a high processing speed and high processing quality. The method for producing a coated active material includes: mixing an electrode active material and a coating solution containing Li and an element M and having a surface energy of 72 mN/m or less to prepare a slurry; and drying the slurry in an air flow and thereby causing a Li-containing oxide to adhere to at least a portion of the surface of the electrode active material, to obtain a coated active material, where the element M is at least one element selected from Nb, F, Fe, P, Ta, V, Ge, B, Al, Ti, Si, W, Zr, Mo, S, Cl, Br, and I.
    Type: Application
    Filed: July 25, 2022
    Publication date: February 9, 2023
    Applicants: DOWA ELECTRONICS MATERIALS CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuki MURAISHI, Masaru KUBOTA, Yuki ISHIGAKI, Masahiro YOSHIDA, Hidefumi FUJITA, Koji TANOUE
  • Publication number: 20220392676
    Abstract: A silicon oxide-coated soft magnetic powder, in which the ratio of a volume-based cumulative 50% particle diameter D50 (HE) according to a dry laser diffraction particle size distribution analysis to the same particle diameter D50 (MT) according to a wet laser diffraction particle size distribution analysis is 0.7 or more, and a coverage ratio R defined by R=Si×100/(Si+M) (Si and M are molar fractions of Si and elements constituting the soft magnetic powder) is 70% or more is obtained by subjecting a slurry containing a soft magnetic powder containing 20 mass % or more of iron and a hydrolysate of a silicon alkoxide to a dispersion treatment when the surface of the soft magnetic powder is coated with the hydrolysate in a mixed solvent of water and an organic substance. The powder has good insulation/dispersibility properties and a high filling factor during molding.
    Type: Application
    Filed: November 19, 2020
    Publication date: December 8, 2022
    Inventors: Hidefumi FUJITA, Koji TANOUE, Keisuke YAMADA, Tetsuya KAWAHITO
  • Patent number: 11502294
    Abstract: A producing method of a solution that contains lithium, at least one of a niobium complex and a titanium complex, and ammonia, wherein an amount of the ammonia in the solution is 0.3 mass % or less. The solution is suitable for forming a coating layer capable of improving battery characteristics of an active material in a battery.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: November 15, 2022
    Assignee: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Yoshiaki Aiki, Toshihiko Ueyama, Koji Tanoue
  • Publication number: 20220262551
    Abstract: Silicon oxide-coated Fe-based soft magnetic powder having a high insulation capability can be obtained in such a manner that Fe-based soft magnetic powder is dispersed in a mixed solvent of water and an alcohol having a Hansen solubility parameter (SP value) of 11.3 or less, containing 5% by mass or more and 50% by mass or less of water, so as to provide a slurry. Then, a silicon alkoxide and a hydrolysis catalyst for the silicon alkoxide are added to the slurry to coat a silicon oxide thereon. The silicon oxide-coated Fe-based soft magnetic powder is capable of providing a powder compact having a high volume resistivity in molding into a powder compact. A method of producing the same is also disclosed.
    Type: Application
    Filed: August 26, 2020
    Publication date: August 18, 2022
    Inventors: Yorito NISHIZAWA, Koji TANOUE
  • Publication number: 20220231287
    Abstract: A producing method of a solution that contains lithium, at least one of a niobium complex and a titanium complex, and ammonia, wherein an amount of the ammonia in the solution is 0.3 mass % or less. The solution is suitable for forming a coating layer capable of improving battery characteristics of an active material in a battery.
    Type: Application
    Filed: April 4, 2022
    Publication date: July 21, 2022
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Yoshiaki AIKI, Toshihiko UEYAMA, Koji TANOUE
  • Patent number: 11228030
    Abstract: There is provided a solution containing lithium and at least one of a niobium complex and a titanium complex, excellent in storage stability, and suitable for forming a coating layer capable of improving battery characteristics of an active material, and a related technique, which is the solution containing lithium, at least one of a niobium complex and a titanium complex, and ammonia, wherein an amount of the ammonia in the solution is 0.2 mass % or less.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: January 18, 2022
    Assignee: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Yoshiaki Aiki, Toshihiko Ueyama, Koji Tanoue
  • Publication number: 20210060642
    Abstract: A silicon oxide-coated soft magnetic powder has excellent insulating property and provides a high powder compact density. In making the powder, silicon alkoxide is added to a slurry containing soft magnetic powder containing iron in an amount of 20% by mass or more dispersed in a mixed solvent of water and an organic solvent containing water in an amount of 1% by mass or more and 40% by mass or less. A hydrolysis catalyst for the silicon alkoxide is then added to perform silicon oxide coating. The coated magnetic powder has a coverage factor R of 70% or more defined by R=Si×100/(Si+M) (wherein Si and M represent molar fractions of Si and elements constituting the soft magnetic powder obtained by an XPS measurement), a powder compact density of 4.0 g/cm3 or more, and high ?? at high frequency and high insulating property.
    Type: Application
    Filed: February 15, 2019
    Publication date: March 4, 2021
    Inventors: Koji TANOUE, Takuya YANO, Yorito NISHIZAWA
  • Patent number: 10680245
    Abstract: Provided is an active material composite powder with which resistance can be reduced, and a method for manufacturing the active material composite powder. The active material composite powder includes an active material and lithium niobate attached onto the surface of the active material, and its BET specific surface area S [m2/g] is 0.93<S<1.44, and the method for manufacturing an active material composite powder includes a spraying and drying step of spraying a solution including lithium and a peroxo complex of niobium onto the active material and at the same time drying the solution, and a heating treatment step of carrying out a heating treatment after the spraying and drying step, wherein the temperature of the heating treatment is higher than 123° C. and lower than 350° C.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: June 9, 2020
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, DOWA HOLDINGS CO., LTD.
    Inventors: Takayuki Uchiyama, Nariaki Miki, Yoshiaki Aiki, Koji Tanoue
  • Patent number: 10629911
    Abstract: Provided is an active material composite powder with which resistance can be reduced, and a method for manufacturing the active material composite powder. The active material composite powder includes an active material and lithium niobate attached onto the surface of the active material, and its BET specific surface area S [m2/g] is 0.93<S<1.44, and the method for manufacturing an active material composite powder includes a spraying and drying step of spraying a solution including lithium and a peroxo complex of niobium onto the active material and at the same time drying the solution, and a heating treatment step of carrying out a heating treatment after the spraying and drying step, wherein the temperature of the heating treatment is higher than 123° C. and lower than 350° C.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: April 21, 2020
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, DOWA HOLDINGS CO., LTD.
    Inventors: Takayuki Uchiyama, Nariaki Miki, Yoshiaki Aiki, Koji Tanoue
  • Patent number: 10581078
    Abstract: Provided is an active material composite powder with which resistance can be reduced, and a method for manufacturing the active material composite powder. The active material composite powder includes an active material and lithium niobate attached onto the surface of the active material, and its BET specific surface area S [m2/g] is 0.93<S<1.44, and the method for manufacturing an active material composite powder includes a spraying and drying step of spraying a solution including lithium and a peroxo complex of niobium onto the active material and at the same time drying the solution, and a heating treatment step of carrying out a heating treatment after the spraying and drying step, wherein the temperature of the heating treatment is higher than 123° C. and lower than 350° C.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: March 3, 2020
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, DOWA HOLDINGS CO., LTD.
    Inventors: Takayuki Uchiyama, Nariaki Miki, Yoshiaki Aiki, Koji Tanoue
  • Publication number: 20190229333
    Abstract: There is provided a solution containing lithium and at least one of a niobium complex and a titanium complex, excellent in storage stability, and suitable for forming a coating layer capable of improving battery characteristics of an active material, and a related technique, which is the solution containing lithium, at least one of a niobium complex and a titanium complex, and ammonia, wherein an amount of the ammonia in the solution is 0.2 mass % or less.
    Type: Application
    Filed: June 28, 2017
    Publication date: July 25, 2019
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Yoshiaki AIKI, Toshihiko UEYAMA, Koji TANOUE
  • Publication number: 20190097216
    Abstract: There is provided a solution containing lithium and at least one of a niobium complex and a titanium complex, suppresses corrosiveness, excellent in storage stability, and suitable for forming a coating layer capable of improving battery characteristics of an active material, and a related technique, which is the solution containing lithium, at least one of a niobium complex and a titanium complex, and ammonia, wherein an amount of the ammonia in the solution is 1 mass % or less.
    Type: Application
    Filed: March 9, 2017
    Publication date: March 28, 2019
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Yoshiaki AIKI, Toshihiko UEYAMA, Koji TANOUE
  • Patent number: 9761907
    Abstract: A positive electrode active material for a lithium ion secondary cell, in which the amount of a transition metal present in the vicinity of the outermost surface thereof is significantly decreased is provided. A solid electrolyte-coated positive electrode active material powder contains particles of a positive electrode active material for lithium ion secondary cell, containing a composite oxide of Li and a transition metal M, having on a surface thereof a coating layer of a solid electrolyte represented by Li1+XAlXTi2?X(PO4)3, wherein 0 £ X £ 0.5. An average proportion of a total atom number of Al, Ti and P in a total atom number of Al, Ti, M and P within an etching depth of 1 nm from the outermost surface determined by analysis in a depth direction with XPS is 50% or more. The transition metal M is, for example, at least one kind of Co, Ni and Mn.
    Type: Grant
    Filed: May 6, 2014
    Date of Patent: September 12, 2017
    Assignee: DOWA HOLDINGS CO., LTD.
    Inventors: Koji Tanoue, Yoshiaki Aiki
  • Publication number: 20160211519
    Abstract: Provided is an active material composite powder with which resistance can be reduced, and a method for manufacturing the active material composite powder. The active material composite powder includes an active material and lithium niobate attached onto the surface of the active material, and its BET specific surface area S [m2/g] is 0.93<S<1.44, and the method for manufacturing an active material composite powder includes a spraying and drying step of spraying a solution including lithium and a peroxo complex of niobium onto the active material and at the same time drying the solution, and a heating treatment step of carrying out a heating treatment after the spraying and drying step, wherein the temperature of the heating treatment is higher than 123° C. and lower than 350° C.
    Type: Application
    Filed: July 18, 2014
    Publication date: July 21, 2016
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, DOWA HOLDINGS CO., LTD.
    Inventors: Takayuki UCHIYAMA, Nariaki MIKI, Yoshiaki AIKI, Koji TANOUE
  • Publication number: 20160093914
    Abstract: A positive electrode active material for a lithium ion secondary cell, in which the amount of a transition metal present in the vicinity of the outermost surface thereof is significantly decreased is provided. A solid electrolyte-coated positive electrode active material powder contains particles of a positive electrode active material for lithium ion secondary cell, containing a composite oxide of Li and a transition metal M, having on a surface thereof a coating layer of a solid electrolyte represented by Li1+XAlXTi2?X(PO4)3, wherein 0 £×£ 0.5. An average proportion of a total atom number of Al, Ti and P in a total atom number of Al, Ti, M and P within an etching depth of 1 nm from the outermost surface determined by analysis in a depth direction with XPS is 50% or more. The transition metal M is, for example, at least one kind of Co, Ni and Mn.
    Type: Application
    Filed: May 6, 2014
    Publication date: March 31, 2016
    Inventors: Koji TANOUE, Yoshiaki AIKI
  • Patent number: 8524122
    Abstract: A production method capable of producing ITO particles without using a solvent with a high boiling point as a solvent used in the producing step by a simple treatment method without through a heating process in an atmosphere which disadvantageously causes sintering among the ITO particles to coarsen the ITO particles. An ITO powder suitable for a coating material for a transparent electroconductive material, being produced by a first step of dissolving salt containing indium and salt containing tin into an organic solvent, then adding to this organic solvent, an organic solvent containing a basic precipitant, to thereby manufacture a mixture of a precursor containing indium and tin, and the organic solvent; and a second step of applying heat treatment to the mixture of the precursor containing indium and tin, and the organic solvent in a pressurizing vessel at 200° C. or more and 300° C. or less, to generate ITO particles.
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: September 3, 2013
    Assignees: Tohoku University, Dowa Electronics Materials Co., Ltd.
    Inventors: Atsushi Muramatsu, Kiyoshi Kanie, Kazuhisa Saito, Koji Tanoue, Akira Nagatomi
  • Patent number: 8512602
    Abstract: ITO particles are provided, which are small in variations of particle diameters and used for an ITO coating material capable of forming a transparent conductive film having high transparency and low haze value. Also, ITO coating material is provided, containing such ITO particles, and a transparent conductive film containing such ITO particles. Further, ITO powders are provided, wherein 90% or more of ITO particles constituting the ITO powders have a primary particle diameter of 20 nm or less.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: August 20, 2013
    Assignee: Dowa Electronics Materials Co., Ltd.
    Inventors: Akira Nagatomi, Koji Tanoue
  • Publication number: 20120235098
    Abstract: Chalcogen compound powder containing Cu—In—Ga—Se and having an average particle diameter (DSEM) of 80 nm or less and a low content of carbon is obtained by forming a mixed solvent by mixing together at least any one of a mixture of copper salt and indium salt, a composite hydroxide of copper and indium, and a composite oxide of copper and indium, any one of selenium and a selenium compound, and a solvent having a boiling point of 250° C. or less, and heating the mixed solvent to a temperature of 220° C. to 500° C. A thin film containing Cu—In—Ga—Se and having low resistance is obtained by using paste of the chalcogen compound powder.
    Type: Application
    Filed: December 7, 2010
    Publication date: September 20, 2012
    Inventors: Yuichi Ishikawa, Koji Tanoue, Takatoshi Fujino