Patents by Inventor Koji Yamauchi

Koji Yamauchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10023737
    Abstract: Provided is a molding material comprising a composite of 1 to 50 wt % of a continuous reinforcing fiber bundle (A) and 0.1 to 20 wt % of a poly (phenylene ether ether ketone) oligomer (B); and 30 to 98.9 wt % of a thermoplastic resin (C) adhering to the composite, wherein the component (B) has a melting point of not higher than 270° C. Also provided are a method for molding the molding material, a method for producing the molding material, and a method for producing a fiber-reinforced composite material. A molded article having high heat resistance and dynamic properties can be easily produced without impairing the economic efficiency and productivity during the process for producing a molding material. In addition, a fiber-reinforced composite material can be produced with more ease and high productivity.
    Type: Grant
    Filed: June 20, 2012
    Date of Patent: July 17, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Naokichi Imai, Atsuki Tsuchiya, Masato Honma, Kohei Yamashita, Shunsuke Horiuchi, Koji Yamauchi
  • Patent number: 10005905
    Abstract: A molding material is provided including a composite having 1 to 50 wt % of (A) a bundle of continuous reinforcing fibers and 0.1 to 40 wt % of (B) a polyarylene sulfide prepolymer or (B?) a polyarylene sulfide; and 10 to 98.9 wt % of (C) a thermoplastic resin adhered to the composite; wherein the composite further has (D) a zero-valent transition metal compound or (E) a low-valent iron compound in an amount of 0.001 to 20 mol % based on the amount of sulfur atoms contained in the component (B) or (B?). A prepreg and a method of producing a fiber-reinforced molding base material is also provided. By using the molding material according to the present invention which exhibits excellent economic efficiency and productivity, a molded article having excellent mechanical characteristics can be easily produced.
    Type: Grant
    Filed: January 11, 2012
    Date of Patent: June 26, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Naokichi Imai, Kaori Narimatsu, Masato Honma, Shunsuke Horiuchi, Koji Yamauchi
  • Patent number: 10000620
    Abstract: A polyarylene sulfide resin composition containing nickel microparticles having an average particle diameter of 0.5 to 20 nm is produced by heating a cyclic polyarylene sulfide in the presence of at least one component selected from components (i), (ii) and (iii).
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: June 19, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Shu Kaiho, Shunsuke Horiuchi, Kenji Ishitake, Koji Yamauchi
  • Publication number: 20180149372
    Abstract: A flow rate regulation apparatus according to one embodiment includes a main body portion including an incoming water flow path, a collar portion arranged in the main body portion and provided with a first through hole along a direction of extension of the incoming water flow path, and a valve shaft made of a resin and inserted in the first through hole, the valve shaft including a first large-diameter portion, a second large-diameter portion, and a first small-diameter portion lying between the first large-diameter portion and the second large-diameter portion and being smaller in outer diameter than the first large-diameter portion and the second large-diameter portion.
    Type: Application
    Filed: November 15, 2017
    Publication date: May 31, 2018
    Applicant: NORITZ CORPORATION
    Inventors: Ryota KINOSHITA, Naoto KOBARI, Tadashi TAKEWAKA, Koji YAMAUCHI
  • Publication number: 20170320819
    Abstract: A method for selective production of ?-caprolactam, wherein a substance inducible from a biomass resource is used as a material; the reaction process is short; ammonium sulfate is not produced as a by-product; and production of by-products is suppressed; is disclosed. The method for producing ?-caprolactam comprises the step of reacting a particular compound inducible from a biomass resource, such as ?-hydromuconic acid, 3-hydroxyadipic acid, or 3-hydroxyadipic acid-3,6-lactone, or a salt thereof with hydrogen or ammonia.
    Type: Application
    Filed: October 27, 2015
    Publication date: November 9, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masateru ITO, Daijiro TSUKAMOTO, Kenji KAWAMURA, Kohei YAMASHITA, Masato AKAHIRA, Katsushige YAMADA, Koji YAMAUCHI
  • Patent number: 9796850
    Abstract: A reactive functional group-containing polyarylene sulfide resin composition having a narrow polydispersity and a low gas generation amount is manufactured by mixing a polyarylene sulfide resin (a) and a polyarylene sulfide resin (b), wherein the polyarylene sulfide (a) has a weight reduction ratio ?Wr of not higher than 0.18% under heating and an increase rate of melt viscosity of less than 1.05 times by addition of a reactive compound (c) having a reactive group relative to melt viscosity prior to addition of the reactive compound (c), and the polyarylene sulfide (b) has the weight reduction ratio ?Wr of not higher than 0.18% under heating and the increase rate of melt viscosity of not less than 1.05 times by addition of the reactive compound (c) having the reactive group relative to melt viscosity prior to addition of the reactive compound (c).
    Type: Grant
    Filed: April 26, 2013
    Date of Patent: October 24, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Akinori Kanomata, Shunsuke Horiuchi, Shu Kaiho, Koji Yamauchi
  • Patent number: 9771465
    Abstract: A polyarylene sulfide resin composition including a polyarylene sulfide (A) and an alkaline earth metal organic carboxylate (B) in an amount of 0.001 to 10 mol % based on the formula —(Ar—S)—, a repeating unit of polyarylene sulfide, wherein the polyarylene sulfide (A) has a weight average molecular weight of 10,000 or more and a weight reduction during heating that satisfies the equation ?Wr=(W1?W2)/W1×100?0.18 (%), wherein ?Wr is a weight reduction ratio (%) determined by a thermogravimetric analysis performed in a non-oxidizing atmosphere under normal pressure at a temperature rise rate of 20° C./min from 50° C. to any temperature equal to or higher than 330° C., wherein W1 is a sample weight at 100° C., and W2 is a sample weight at 330° C.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: September 26, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Keiko Ichinose, Hidenobu Takao, Daisuke Yamamoto, Koji Yamauchi
  • Patent number: 9718928
    Abstract: A block comprised of a copolymer is obtained by ring-opening polymerization of a cyclic polyarylene sulfide, so that a block copolymer is produced to have a maximum peak molecular weight measured by size exclusion chromatography (SEC) in a range of not less than 2,000 and less than 2,000,000 and have a unimodal molecular weight distribution in this range.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: August 1, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Keiko Ichinose, Makito Yokoe, Daisuke Yamamoto, Koji Yamauchi, Kohei Yamashita
  • Patent number: 9650191
    Abstract: Such a vapor-deposited barrier film is provided that has a vapor-deposited layer having uniform film quality, a high film density and high barrier performance in the initial stage. The vapor-deposited barrier film contains a substrate having on at least one surface thereof at least one layer of a vapor-deposited layer (a). The vapor-deposited layer (a) contains a metal oxide, has a thickness of from 10 to 500 nm, and has an average value of an elemental ratio of oxygen (O) and the metal (oxygen (O)/metal) of 1.20 or more and 1.90 or less and a difference between the maximum value and the minimum value of the (oxygen (O)/metal) of 0.35 or less on analysis of the vapor-deposited layer in the depth direction thereof by an X-ray photoelectron spectroscopy (ESCA) method.
    Type: Grant
    Filed: March 29, 2012
    Date of Patent: May 16, 2017
    Assignee: MITSUBISHI PLASTICS, INC.
    Inventors: Shigeto Kimura, Tooru Hachisuka, Koji Yamauchi, Shigenobu Yoshida
  • Patent number: 9567437
    Abstract: There is provided a production method of a cyclic polyarylene sulfide by heating and reacting a raw material mixture (a) including at least a sulfidizing agent, a dihalogenated aromatic compound and an organic polar solvent. The production method continually performs each of an operation (A) of supplying the raw material mixture (a) to a reaction mixture (b) in a reaction vessel which includes a reaction product obtained from the raw material mixture (a), an operation (B) of withdrawing part of the reaction mixture (b) from the reaction vessel, and an operation (C) of heating the reaction vessel.
    Type: Grant
    Filed: December 26, 2013
    Date of Patent: February 14, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Tomoyuki Odashima, Syunsuke Horiuchi, Junji Ishibashi, Naoto Kumagai, Koji Yamauchi
  • Publication number: 20160319099
    Abstract: A polyarylene sulfide resin composition including a polyarylene sulfide (A) and an alkaline earth metal organic carboxylate (B) in an amount of 0.001 to 10 mol % based on the formula —(Ar—S)—, a repeating unit of polyarylene sulfide, wherein the polyarylene sulfide (A) has a weight average molecular weight of 10,000 or more and a weight reduction during heating that satisfies the equation ?Wr=(W1-W2)/W1×100?0.18 (%), wherein ?Wr is a weight reduction ratio (%) determined by a thermogravimetric analysis performed in a non-oxidizing atmosphere under normal pressure at a temperature rise rate of 20° C./min from 50° C. to any temperature equal to or higher than 330° C., wherein W1 is a sample weight at 100° C., and W2 is a sample weight at 330° C.
    Type: Application
    Filed: December 19, 2014
    Publication date: November 3, 2016
    Applicant: Toray Industries, Inc.
    Inventors: Keiko ICHINOSE, Hidenobu TAKAO, Daisuke YAMAMOTO, Koji YAMAUCHI
  • Publication number: 20160319082
    Abstract: A heat-resistant, chemical-resistant polyphenylene sulfide block copolymer containing polyphenylene sulfide units and aromatic polyester units, wherein the polyphenylene sulfide units have a number average molecular weight in the range of 6,000 to 100,000. Provided is a polyphenylene sulfide block copolymer that overcomes the disadvantages of block copolymers including a low-molecular-weight polyphenylene sulfide segment and having poor heat resistance and chemical resistance.
    Type: Application
    Filed: December 24, 2014
    Publication date: November 3, 2016
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kohei Yamashita, Takeshi Unohara, Kosaku Takeuchi, Daisuke Yamamoto, Koji Yamauchi
  • Publication number: 20160195658
    Abstract: The present invention has an object to provide a production method that can prevent side etching and delamination of an anisotropic dye coating formed by an application process, thereby providing a polarizing element that exhibits durable performance and rugged reliability and that is less affected by a solvent or the like used in a production process after formation of the anisotropic dye coating, which leads to improved flexibility of the production process. The present invention also provides a polarizing element that includes a substrate, an anisotropic dye coating, and a resin composition layer, wherein the anisotropic dye coating and the resin composition layer are sequentially layered on the substrate, wherein the top surface and all side surfaces of the anisotropic dye coating are covered with the resin composition layer, and wherein the anisotropic dye coating and the resin composition layer are not formed on portions of the substrate.
    Type: Application
    Filed: December 23, 2015
    Publication date: July 7, 2016
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Koji YAMAUCHI, Minoru TORIGOE
  • Patent number: 9345743
    Abstract: A peptide dimer comprising a peptide consisting of the amino acid sequence of SEQ ID NO: 1 and a peptide consisting of any one of the amino acid sequences of SEQ ID NOS: 2 to 4, wherein the peptide consisting of the amino acid sequence of SEQ ID NO: 1 and the peptide consisting of any one of the amino acid sequences of SEQ ID NOS: 2 to 4 are bound through a disulfide bond between a cysteine residue of each peptide is used as an active ingredient of an agent for promoting proliferation of one or more bacterium selected from the group consisting of Bifidobacterium infantis and Bifidobacterium breve.
    Type: Grant
    Filed: August 24, 2012
    Date of Patent: May 24, 2016
    Assignee: MORINAGA MILK INDUSTRY CO., LTD.
    Inventors: Hirotsugu Oda, Koji Yamauchi, Takumi Sato, Kanetada Shimizu
  • Publication number: 20160137807
    Abstract: A polyarylene sulfide resin composition containing nickel microparticles having an average particle diameter of 0.5 to 20 nm is produced by heating a cyclic polyarylene sulfide in the presence of at least one component selected from components (i), (ii) and (iii).
    Type: Application
    Filed: June 18, 2014
    Publication date: May 19, 2016
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Shu Kaiho, Shunsuke Horiuchi, Kenji Ishitake, Koji Yamauchi
  • Publication number: 20160009868
    Abstract: A block comprised of a copolymer is obtained by ring-opening polymerization of a cyclic polyarylene sulfide, so that a block copolymer is produced to have a maximum peak molecular weight measured by size exclusion chromatography (SEC) in a range of not less than 2,000 and less than 2,000,000 and have a unimodal molecular weight distribution in this range.
    Type: Application
    Filed: March 5, 2014
    Publication date: January 14, 2016
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Keiko ICHINOSE, Makito YOKOE, Daisuke YAMAMOTO, Koji YAMAUCHI, Kohei YAMASHITA
  • Publication number: 20150329677
    Abstract: There is provided a production method of a cyclic polyarylene sulfide by heating and reacting a raw material mixture (a) including at least a sulfidizing agent, a dihalogenated aromatic compound and an organic polar solvent. The production method continually performs each of an operation (A) of supplying the raw material mixture (a) to a reaction mixture (b) in a reaction vessel which includes a reaction product obtained from the raw material mixture (a), an operation (B) of withdrawing part of the reaction mixture (b) from the reaction vessel, and an operation (C) of heating the reaction vessel.
    Type: Application
    Filed: December 26, 2013
    Publication date: November 19, 2015
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Tomoyuki Odashima, Syunsuke Horiuchi, Junji Ishibashi, Naoto Kumagai, Koji Yamauchi
  • Patent number: 9150695
    Abstract: There is provided a production method of a cyclic polyarylene sulfide from a reaction mixture including at least a sulfidizing agent (a), a dihalogenated aromatic compound (b) and an organic polar solvent (c). The production method includes: a process 1 of heating the reaction mixture having an arylene unit of not less than 0.80 mol but less than 1.05 mol per 1 mol of the sulfur content in the reaction mixture; and subsequent to the process 1, a process 2 of further causing the reaction to proceed after addition of the dihalogenated aromatic compound (b) to have the arylene unit of not less than 1.05 mol and not greater than 1.50 mol per 1 mol of the sulfur content in the reaction mixture.
    Type: Grant
    Filed: October 22, 2012
    Date of Patent: October 6, 2015
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Tomoyuki Odashima, Shunsuke Horiuchi, Naoto Kumagai, Koji Yamauchi
  • Publication number: 20150250184
    Abstract: An antimicrobial activity enhancing agent for lactoferrin or a lactoferrin hydrolysate, which contains ribonuclease-4 as an active ingredient, and a method for producing an antimicrobial activity enhancing agent for lactoferrin or a lactoferrin hydrolysate, which comprises (a) the step of contacting raw milk with a cation exchange resin to adsorb proteins in the raw milk to the cation exchange resin, (b) the step of washing the cation exchange resin having undergone the adsorption treatment, and flowing an elution solvent to elute a protein fraction having an isoelectric point of 8.0 to 10.0, and (c) the step of subjecting the eluted protein fraction to gel filtration using a gel filtration carrier to collect a fraction of a molecular weight of 30 kDa or less.
    Type: Application
    Filed: May 21, 2015
    Publication date: September 10, 2015
    Applicant: MORINAGA MILK INDUSTRY CO., LTD.
    Inventors: Mai Murata, Hiroyuki Wakabayashi, Koji Yamauchi
  • Publication number: 20150139955
    Abstract: A peptide dimer comprising a peptide consisting of the amino acid sequence of SEQ ID NO: 1 and a peptide consisting of any one of the amino acid sequences of SEQ ID NOS: 2 to 4, wherein the peptide consisting of the amino acid sequence of SEQ ID NO: 1 and the peptide consisting of any one of the amino acid sequences of SEQ ID NOS: 2 to 4 are bound through a disulfide bond between a cysteine residue of each peptide is used as an active ingredient of an agent for promoting proliferation of one or more bacterium selected from the group consisting of Bifidobacterium infantis and Bifidobacterium breve.
    Type: Application
    Filed: August 24, 2012
    Publication date: May 21, 2015
    Applicant: MORINAGA MILK INDUSTRY CO., LTD.
    Inventors: Hirotsugu Oda, Koji Yamauchi, Takumi Sato, Kanetada Shimizu