Abstract: A method for magnetizing a rotor of an electrical machine is provided. The method includes assembling an array of non-magnetized anisotropic permanent magnet segments around a rotor spindle encased in a metallic ring. The method also includes determining multiple optimal magnetization orientation directions of the non-magnetized anisotropic permanent magnet segments. Further, the method includes positioning the assembled non-magnetized anisotropic permanent magnet segments around the rotor spindle such that the optimal magnetization orientation directions of the anisotropic permanent magnet segments are aligned with multiple flux lines produced by a magnetization fixture. Finally, the method includes energizing the magnetization fixture for magnetizing the segments via a pulse direct current for an optimal duration of the pulse.

Abstract: The present invention provides novel motor-compressor systems and methods useful for handling acid gas, by-produced produced in large quantities from natural gas refining. In one embodiment, a novel motor-compressor system comprises first compressor; a pressure vessel configured to receive a compressed gas from the first compressor; a heat exchanger coupled to the pressure vessel configured to cool the compressed gas and provide a cooled compressed gas; and an electric motor housed within the pressure vessel, wherein the electric motor is mechanically coupled to the first compressor, and wherein the pressure vessel is configured to receive at least a portion of the cooled compressed gas from the heat exchanger and contact the electric motor. The methods and systems described herein are particularly useful in acid gas re-injection operations where large quantities of acid gas are subjected to compression at high pressure and leakage prevention is critical.

Abstract: A method for magnetizing a rotor of an electrical machine is provided. The method includes assembling an array of non-magnetized anisotropic permanent magnet segments around a rotor spindle encased in a metallic ring. The method also includes determining multiple optimal magnetization orientation directions of the non-magnetized anisotropic permanent magnet segments. Further, the method includes positioning the assembled non-magnetized anisotropic permanent magnet segments around the rotor spindle such that the optimal magnetization orientation directions of the anisotropic permanent magnet segments are aligned with multiple flux lines produced by a magnetization fixture. Finally, the method includes energizing the magnetization fixture for magnetizing the segments via a pulse direct current for an optimal duration of the pulse.

Abstract: A process of forming an encapsulated magnet assembly is provided, the process comprising welding a second portion of a housing cover formed of a non-magnetic material to a first portion of a housing cover formed of a magnetic material to provide a welded housing cover and subsequently heat-treating the welded housing cover at a temperature effective to relieve weld stress; disposing a magnet within a housing comprising at least one wall formed of the non-magnetic material and defining at least one aperture; and welding the heat treated welded housing cover to the housing such that the second portion of the housing cover is fixedly attached to the housing wall to hermetically seal the aperture. In one embodiment, the magnet of the encapsulated magnet assembly is a permanent magnet, and in an alternate embodiment an electromagnet. In one embodiment the encapsulated magnet assembly is a component of a stator-rotor assembly.

Abstract: The present invention provides an encapsulated magnet assembly, comprising (a) a magnet disposed within a housing, said housing comprising at least one wall and defining at least one aperture; and (b) a housing cover; the housing cover comprising a first portion made of a magnetic material and a second portion made of a non-magnetic material, wherein the housing cover is configured to hermetically seal said aperture, the first portion being fixedly attached to the second portion wherein a point of attachment is heat treated; and wherein the housing wall is formed of the non-magnetic material and is fixedly attached to the second portion of the housing cover. In one embodiment, the magnet of the encapsulated magnet assembly is a permanent magnet, and in an alternate embodiment an electromagnet. In one embodiment the encapsulated magnet assembly is a component of a stator-rotor assembly.

Abstract: Rotor and stator assemblies that utilize magnetic bearings for supporting the rotor shaft during operation can be suitably used in corrosive environments, such as sour gas. The rotor and stator assemblies include NACE compliant magnetic bearing arrangements for sour gas applications. One embodiment includes a stator assembly that comprises a stator sleeve formed of a magnetic material, a sleeve extender coaxial to the stator sleeve formed of a non-magnetic material fixedly attached to each end of the stator sleeve, wherein a point of attachment is heat treated, and a wall formed of the non-magnetic material fixedly attached to the sleeve extender configured to hermetically house a stator and form the encapsulated stator assembly.

Abstract: Disclosed herein is a system including a motor comprising a rotor, a stator and a sealing assembly having at least one joint and a monolithic ceramic separator. Each joint of the sealing assembly is a chemical bond joint, and the monolithic ceramic separator is disposed in a gap between the rotor and the stator of the motor such that the sealing assembly hermetically isolates the rotor and the stator.

Abstract: Rotor and stator assemblies that utilize magnetic bearings for supporting the rotor shaft during operation can be suitably used in corrosive environments, such as sour gas. The rotor and stator assemblies include NACE compliant magnetic bearing arrangements for sour gas applications. One embodiment includes a stator assembly that comprises a stator sleeve formed of a magnetic material, a sleeve extender coaxial to the stator sleeve formed of a non-magnetic material fixedly attached to each end of the stator sleeve, wherein a point of attachment is heat treated, and a wall formed of the non-magnetic material fixedly attached to the sleeve extender configured to hermetically house a stator and form the encapsulated stator assembly.

Abstract: A compressor assembly for use in transporting natural gas is provided. The assembly includes a natural gas compressor comprising at least one stage of compression, a permanent magnet-type super-synchronous motor coupled to the natural gas compressor for powering said compressor, and a housing, the compressor positioned within the housing, and the compressor configured to facilitate increasing a pressure of natural gas being transmitted.

Abstract: A stator for an electrical machine includes teeth assembled from a plurality of stacked laminations mounted on a cylindrical protective surface thereby forming a plurality of slots. The stator also includes an armature winding assembled within the teeth by inserting components of the armature winding into the plurality of stator slots from positions external to the teeth in a manner that facilitates mitigating potential for coil distortion. The armature winding includes a plurality of coils that each include an end winding. The stator further includes a segmented yoke inserted around the armature winding in a manner that facilitates mitigating a potential for disturbing the end winding of the coils. Independently assembling the stator components in this manner facilitates varying a thickness and/or the number of heat conducting laminations between the yoke and teeth that subsequently facilitates heat transfer from the armature winding to an outer pressure casing of the machine.

Abstract: An electrical machine to facilitate transporting fluids through a pipeline is provided. The electrical machine includes a rotor assembly that further includes an array of magnets configured to generate a distributed magnetic field. The rotor assembly has corrosion-resistant features that facilitates mitigating deleterious effects to the rotor assembly while being exposed to aggressive and harsh fluids.

Abstract: A stator for an electrical machine includes teeth assembled from a plurality of stacked laminations mounted on a cylindrical protective surface thereby forming a plurality of slots. The stator also includes an armature winding assembled within the teeth by inserting components of the armature winding into the plurality of stator slots from positions external to the teeth in a manner that facilitates mitigating potential for coil distortion. The armature winding includes a plurality of coils that each include an end winding. The stator further includes a segmented yoke inserted around the armature winding in a manner that facilitates mitigating a potential for disturbing the end winding of the coils. Independently assembling the stator components in this manner facilitates varying a thickness and/or the number of heat conducting laminations between the yoke and teeth that subsequently facilitates heat transfer from the armature winding to an outer pressure casing of the machine.

Abstract: A stator for an electrical machine includes teeth assembled from a plurality of stacked laminations mounted on a cylindrical protective surface thereby forming a plurality of slots. The stator also includes an armature winding assembled within the teeth by inserting components of the armature winding into the plurality of stator slots from positions external to the teeth in a manner that facilitates mitigating potential for coil distortion. The armature winding includes a plurality of coils that each include an end winding. The stator further includes a segmented yoke inserted around the armature winding in a manner that facilitates mitigating a potential for disturbing the end winding of the coils. Independently assembling the stator components in this manner facilitates varying a thickness and/or the number of heat conducting laminations between the yoke and teeth that subsequently facilitates heat transfer from the armature winding to an outer pressure casing of the machine.

Abstract: Test methods for testing rotor and stator assemblies that utilize magnetic bearings prior to installation. The test method generally includes operating the rotor and stator assembly prior to installation in a test atmosphere at a pressure greater than 2 bar. The test atmosphere can be formed of air, an inert gas, or an expanded cryogenic gas.

Abstract: An electrical machine to facilitate transporting fluids through a pipeline is provided. The machine includes a stator, a rotor magnetically coupled to the stator, and a housing enclosing the rotor and the stator. The housing includes a wall that facilitates channeling a first fluid at a first pressure through a portion of the housing. The machine also includes a stator enclosure defined by at least one wall that facilitates maintaining a second fluid within the stator enclosure. The stator enclosure is positioned within the electric machine housing. The stator enclosure has at least one wall that substantially isolates the second fluid from the first fluid such that only the second fluid is in flow communication with the stator. The stator enclosure has at least one wall that facilitates heat transfer from the second fluid to the first fluid. At least a portion of at least one of the stator enclosure walls is configured to facilitate equalizing the first pressure and the second pressure.

Abstract: A magnetizer for a rotor of an electrical machine is provided. The magnetizer includes a magnetizing yoke and coils wound around the magnetizing yoke. The magnetizing yoke includes multiple pole-pieces extending therefrom, and at least some of the pole-pieces include a cobalt alloy.

Abstract: A method of operating a high speed machine, wherein the method includes providing at least one heteropolar generator that includes a stator, a rotor, and at least one stationary superconducting field coil therein. The method also includes coupling at least one cryogenic refrigeration system to the at least one stationary superconducting field coil, wherein the at least one cryogenic refrigeration system is coupled in flow communication with only the at least one stationary superconducting field coils to facilitate reducing an operating temperature of the at least one stationary superconducting field coil.

Abstract: Rotor and stator assemblies that utilize magnetic bearings for supporting the rotor shaft during operation can be suitably used in corrosive environments, such as sour gas. The rotor and stator assemblies include NACE compliant magnetic bearing arrangements for sour gas applications. In one embodiment, a rotor shaft assembly for a magnetic bearing arrangement comprises a rotor shaft formed of a ferromagnetic material comprising a plurality of rotor laminations disposed on the rotor shaft; and a barrier layer formed on selected exposed surfaces of the rotor shaft, wherein the barrier layer is effective to resist corrosion relative to the surface without the barrier layer.

Abstract: Rotor and stator assemblies that utilize magnetic bearings for supporting the rotor shall during operation can be suitably used in corrosive environments, such as sour gas. The rotor and stator assemblies include NACE compliant magnetic bearing arrangements for sour gas applications. One embodiment includes the use of barrier layers disposed on selected exposed surfaces of the rotor shaft assembly and/or stator assembly. Also disclosed are processes for forming encapsulated stators that exhibit improved corrosion resistance, as well as corrosion resistant materials for backup bearing races and landing sleeves.

Abstract: Rotor and stator assemblies that utilize magnetic bearings for supporting the rotor shaft during operation can be suitably used in corrosive environments, such as sour gas. The rotor and stator assemblies include NACE compliant magnetic bearing arrangements for sour gas applications. One embodiment includes a stator assembly that comprises a stator sleeve formed of a magnetic material, a sleeve extender coaxial to the stator sleeve formed of a non-magnetic material fixedly attached to each end of the stator sleeve, wherein a point of attachment is heat treated, and a wall formed of the non-magnetic material fixedly attached to the sleeve extender configured to hermetically house a stator and form the encapsulated stator assembly.