Abstract: Controlled gap thin blade shear process to cut grass using a low energy sickle mower. A thin dull blade moves without interference across a stator. Blades and stators are not biased or pressed together while cutting, but rather the cutting blade is guidingly supported by upper and lower stators formed and positioned to maintain forceably a total controlled gap (Z) therebetween of preferably 1-5 mils. The cutting blade is thin (10-50 mils). Tensile failure of grass is avoided. Torque management system performs motor load monitoring and modulation of blade position. To reject obstructions and clean the blade, the blade can reverse, jitter, or reciprocate. Instead of attempting to slice or slam through obstructions using a high torque prime mover, a low energy low torque prime mover is utilized with intelligent reversing, obstruction clearing, and blade cleaning that saves energy, reduces noise, rejects obstructions, and prevents blade damage or operator injury.

Abstract: Low energy non-interference unbiased shear process employing a thin dull blade laterally moving between upper and lower stators. Blades and stators are not biased or pressed together while cutting, as is done with a pair of scissors. Instead, the dull cutting blade is guidingly supported by said upper and lower stators, and the upper and lower stators are sized and formed such that a thickness of a cutting zone (M) formed therebetween exceeds the thickness of a blade zone (VZ) formed by the dull cutting blade, by a total controlled gap (Z) of preferably between 1 and 5 mils (0.0254-0.127 mm). The cutting blade is preferably thin in relation to grass cross section, preferably 10 to 50 mils (0.254 mm-1.27 mm). This arrangement provides two true shearing sites for grass at upper and lower leading edges of the blade. Adequate blade swipe frequency is provided, with gentle C-shape blade profiles yielding self-cleaning blades with lower running friction. Tensile failure of the grass is avoided.

Abstract: Low energy non-interference unbiased shear process employing a thin dull blade laterally moving between upper and lower stators. Blades and stators are not biased or pressed together while cutting, as is done with a pair of scissors. Instead, the dull cutting blade is guidingly supported by said upper and lower stators, and the upper and lower stators are sized and formed such that a thickness of a cutting zone (M) formed therebetween exceeds the thickness of a blade zone (VZ) formed by the dull cutting blade, by a total controlled gap (Z) of preferably between 1 and 5 mils (0.0254-0.127 mm). The cutting blade is preferably thin in relation to grass cross section, preferably 10 to 50 mils (0.254 mm-1.27 mm). This arrangement provides two true shearing sites for grass at upper and lower leading edges of the blade. Adequate blade swipe frequency is provided, with gentle C-shape blade profiles yielding self-cleaning blades with lower running friction. Tensile failure of the grass is avoided.