Patents by Inventor Kosei Kawahara

Kosei Kawahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11951594
    Abstract: To uniformly bring an abrasive into contact with a workpiece and to achieve desired surface roughness. A polishing tool sliding on a narrow part of the workpiece includes an abrasive retaining layer configured to allow an abrasive to be retained on a surface, and an elastic layer that is stacked on the abrasive retaining layer and is configured to press the abrasive retained in the abrasive retaining layer against the workpiece. The elastic layer is preferably elastically deformable over a sliding stroke of the polishing tool, and a driving unit that causes the polishing tool to slide on the workpiece is preferably connected to the polishing tool.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: April 9, 2024
    Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventor: Kosei Kawahara
  • Patent number: 11364544
    Abstract: An additive manufacturing method includes forming a shaped body by repeating: a material feeding step of forming a powder layer by feeding a shaping material that includes a metal powder onto a base that is provided outside a spindle in a radial direction thereof while rotating the spindle provided to be rotatable about a center axis; and a beam irradiating step of solidifying the shaping material by irradiating a prescribed area of the powder layer with a beam.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: June 21, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventor: Kosei Kawahara
  • Patent number: 11333162
    Abstract: An impeller manufacturing method includes: integrally forming an impeller by an additive manufacturing method using a metal powder, the impeller including a disk which has a disk shape about an axis, a plurality of blades which are formed on a surface facing a first side in an axial direction of the disk with gaps therebetween in a circumferential direction about the axis, and a cover which covers the plurality of blades from the first side in the axial direction; processing the integrally formed impeller by a hot isostatic pressing; and causing a polishing fluid containing abrasive grains to flow through a flow path formed between the disk, the cover, and the blades in the impeller after the processing with the hot isostatic pressing and while pressurizing the polishing fluid to perform fluid polishing.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: May 17, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Akihiko Morikawa, Kosei Kawahara, Toyoaki Yasui
  • Patent number: 10994355
    Abstract: A metal laminating and molding method molds a 3-dimensional molded object formed by sequentially laminating a plurality of metal layers. The metal laminating and molding method is accomplished by repeatedly performing a unit process including a metal layer laminating process of laminating the metal layer constituted by welding beads formed through arc welding and a removal process of removing impurities from a surface of the metal layer laminated in the metal layer laminating process. When the unit process is repeated, the metal layer laminating process is performed again such that a new metal layer is laminated on the surface of the metal layer from which impurities have been removed in the removal process.
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: May 4, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Yasunori Sakai, Kosei Kawahara
  • Patent number: 10837071
    Abstract: A method of manufacturing a hollow element which has an internal space and of which the internal space is cryogenically used, the method comprising a base material forming step of forming a base material which has a space to serve as the internal space; a filling step of filling the internal space of the formed base material with fluid having a temperature equal to or lower than a temperature at which the base material is subjected to solid-phase transformation and causing the base material to be subjected to the solid-phase transformation; and a finishing step of finishing the base material after the base material is subjected to phase transformation.
    Type: Grant
    Filed: October 16, 2015
    Date of Patent: November 17, 2020
    Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Yusuke Ishibashi, Shugo Iwasaki, Shinichiro Tokuyama, Yuji Masuda, Kosei Kawahara
  • Patent number: 10821520
    Abstract: A production method for an impeller includes: an impeller molding body forming step of forming an impeller molding body in which a reinforcement portion which reinforces at least one of end portions of the impeller in which an inlet and an outlet of a flow path are formed and the impeller are integrated with each other, by an additive manufacturing method using a metal powder; and a removal step of removing the reinforcement portion from the impeller molding body.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: November 3, 2020
    Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Kosei Kawahara, Akihiko Morikawa
  • Publication number: 20190388972
    Abstract: A production method for an impeller includes: an impeller molding body forming step of forming an impeller molding body in which a reinforcement portion which reinforces at least one of end portions of the impeller in which an inlet and an outlet of a flow path are formed and the impeller are integrated with each other, by an additive manufacturing method using a metal powder; and a removal step of removing the reinforcement portion from the impeller molding body.
    Type: Application
    Filed: February 24, 2017
    Publication date: December 26, 2019
    Applicant: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Kosei Kawahara, Akihiko Morikawa
  • Publication number: 20190376526
    Abstract: An impeller manufacturing method includes: integrally forming an impeller by an additive manufacturing method using a metal powder, the impeller including a disk which has a disk shape about an axis, a plurality of blades which are formed on a surface facing a first side in an axial direction of the disk with gaps therebetween in a circumferential direction about the axis, and a cover which covers the plurality of blades from the first side in the axial direction; processing the integrally formed impeller by a hot isostatic pressing; and causing a polishing fluid containing abrasive grains to flow through a flow path formed between the disk, the cover, and the blades in the impeller after the processing with the hot isostatic pressing and while pressurizing the polishing fluid to perform fluid polishing.
    Type: Application
    Filed: February 24, 2017
    Publication date: December 12, 2019
    Applicant: Mitsubishi Heavy Industries Compressor Corporation
    Inventors: Akihiko MORIKAWA, Kosei KAWAHARA, Toyoaki YASUI
  • Publication number: 20190358705
    Abstract: An additive manufacturing method includes forming a shaped body by repeating: a material feeding step of forming a powder layer by feeding a shaping material that includes a metal powder onto a base that is provided outside a spindle in a radial direction thereof while rotating the spindle provided to be rotatable about a center axis; and a beam irradiating step of solidifying the shaping material by irradiating a prescribed area of the powder layer with a beam.
    Type: Application
    Filed: February 24, 2017
    Publication date: November 28, 2019
    Applicant: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventor: Kosei Kawahara
  • Publication number: 20190217445
    Abstract: To uniformly bring an abrasive into contact with a workpiece and to achieve desired surface roughness. A polishing tool sliding on a narrow part of the workpiece includes an abrasive retaining layer configured to allow an abrasive to be retained on a surface, and an elastic layer that is stacked on the abrasive retaining layer and is configured to press the abrasive retained in the abrasive retaining layer against the workpiece. The elastic layer is preferably elastically deformable over a sliding stroke of the polishing tool, and a driving unit that causes the polishing tool to slide on the workpiece is preferably connected to the polishing tool.
    Type: Application
    Filed: August 23, 2018
    Publication date: July 18, 2019
    Applicant: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventor: Kosei Kawahara
  • Publication number: 20190134732
    Abstract: A metal laminating and molding method molds a 3-dimensional molded object formed by sequentially laminating a plurality of metal layers. The metal laminating and molding method is accomplished by repeatedly performing a unit process including a metal layer laminating process of laminating the metal layer constituted by welding beads formed through arc welding and a removal process of removing impurities from a surface of the metal layer laminated in the metal layer laminating process. When the unit process is repeated, the metal layer laminating process is performed again such that a new metal layer is laminated on the surface of the metal layer from which impurities have been removed in the removal process.
    Type: Application
    Filed: September 24, 2018
    Publication date: May 9, 2019
    Applicant: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Yasunori Sakai, Kosei Kawahara
  • Patent number: 10113237
    Abstract: A manufacturing method of a rotating machine (100) includes: a casing forming process (S0) of forming a casing (1) of the rotating machine (100) having openings (5, 6, 10, 11) and suctioning and discharging a fluid (F); a surface activating process (S2) of supplying and discharging a pretreatment liquid (W1) into and from the casing (1) through the openings (5, 6, 10, 11) and activating an inner surface (1a) of the casing (1); a preheating process (S4) of supplying and discharging a preheating liquid (W2) into and from the casing (1) through the openings (5, 6, 10, 11) and preheating the casing (1); a plating process (S5) of supplying and discharging a plating liquid (W3) into and from the casing (1) through the openings (5, 6, 10, 11), and circulating the plating liquid to plate the inner surface (1a) of the casing (1); and an assembling process (S7) of providing a rotating body (3, 4) such that the rotating body is covered from an outer peripheral side by the plated casing (1).
    Type: Grant
    Filed: December 26, 2013
    Date of Patent: October 30, 2018
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takanobu Hoshikawa, Yusuke Ishibashi, Yujiro Watanabe, Yuya Konno, Kosei Kawahara, Yohei Fuchigami, Toshio Nishina
  • Publication number: 20180030561
    Abstract: A method of manufacturing a hollow element which has an internal space and of which the internal space is cryogenically used, the method comprising a base material forming step of forming a base material which has a space to serve as the internal space; a filling step of filling the internal space of the formed base material with fluid having a temperature equal to or lower than a temperature at which the base material is subjected to solid-phase transformation and causing the base material to be subjected to the solid-phase transformation; and a finishing step of finishing the base material after the base material is subjected to phase transformation.
    Type: Application
    Filed: October 16, 2015
    Publication date: February 1, 2018
    Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD., MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Yusuke Ishibashi, Shugo Iwasaki, Shinichiro Tokuyama, Yuji Masuda, Kosei Kawahara
  • Patent number: 9745863
    Abstract: Provided is a method of manufacturing a rotary machine, which includes: a casing forming process of forming a casing of the rotary machine that has multiple opening parts and suctions and discharges a fluid; a surface activating process of supplying a pretreatment liquid into the casing, then discharging the pretreatment liquid from the casing through the opening parts, and activating an inner surface of the casing after the casing forming process; a plating process of performing supply and discharge of a plating liquid into and from the easing through the opening parts to circulate the plating liquid and plating the inner surface of the casing after the surface activating process; and an assembling process of providing a rotating body that is rotatable relative to the casing so as to he covered from an outer circumference side by the casing plated in the plating process.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: August 29, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Yusuke Ishibashi, Yuya Konno, Yujiro Watanabe, Toyoaki Yasui, Kazunari Tanaka, Kosei Kawahara, Yohei Fuchigami, Toshio Nishina
  • Publication number: 20150299862
    Abstract: A manufacturing method of a rotating machine (100) includes: a casing forming process (S0) of forming a casing (1) of the rotating machine (100) having openings (5, 6, 10, 11) and suctioning and discharging a fluid (F); a surface activating process (S2) of supplying and discharging a pretreatment liquid (W1) into and from the casing (1) through the openings (5, 6, 10, 11) and activating an inner surface (1a) of the casing (1); a preheating process (S4) of supplying and discharging a preheating liquid (W2) into and from the casing (1) through the openings (5, 6, 10, 11) and preheating the casing (1); a plating process (S5) of supplying and discharging a plating liquid (W3) into and from the casing (1) through the openings (5, 6, 10, 11), and circulating the plating liquid to plate the inner surface (1a) of the casing (1); and an assembling process (S7) of providing a rotating body (3, 4) such that the rotating body is covered from an outer peripheral side by the plated casing (1).
    Type: Application
    Filed: December 26, 2013
    Publication date: October 22, 2015
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takanobu HOSHIKAWA, Yusuke ISHIBASHI, Yujiro WATANABE, Yuya KONNO, Kosei KAWAHARA, Yohei FUCHIGAMI, Toshio NISHINA
  • Publication number: 20150267559
    Abstract: Provided is a method of manufacturing a rotary machine, which includes: a casing forming process of forming a casing of the rotary machine that has multiple opening parts and suctions and discharges a fluid; a surface activating process of supplying a pretreatment liquid into the casing, then discharging the pretreatment liquid from the casing through the opening parts, and activating an inner surface of the casing after the casing forming process; a plating process of performing supply and discharge of a plating liquid into and from the easing through the opening parts to circulate the plating liquid and plating the inner surface of the casing after the surface activating process; and an assembling process of providing a rotating body that is rotatable relative to the casing so as to he covered from an outer circumference side by the casing plated in the plating process.
    Type: Application
    Filed: November 26, 2013
    Publication date: September 24, 2015
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yusuke Ishibashi, Yuya Konno, Yujiro Watanabe, Toyoaki Yasui, Kazunari TANAKA, Kosei Kawahara, Yohei Fuchigami, Toshio Nishina