Patents by Inventor Kosuke GEHO

Kosuke GEHO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11643532
    Abstract: A thermoplastic resin composition, a molded body, and first and second production methods are disclosed. The thermoplastic resin composition contains a polyolefin resin, a polyamide resin, and a modified elastomer and shows non-Newtonian properties in a fluidized state. The molded body includes the thermoplastic resin composition. The first production method includes molding the thermoplastic resin composition at a shear rate of 80 sec?1 or more and a standby step in which resin composition is on standby at a shear rate of 0 sec?1 or more but less than 80 sec?1. The second production method includes molding the resin composition at a shear rate X1 to obtain part of a molded body and molding the resin composition at a shear rate X2 to obtain another part of the molded body, wherein an absolute value of a difference between X1 and X2 is 200 sec?1 or more.
    Type: Grant
    Filed: April 10, 2018
    Date of Patent: May 9, 2023
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Kosuke Geho, Mitsutaka Sako, Goro Takahashi
  • Patent number: 11512174
    Abstract: Disclosed herein are a fiber-reinforced material and an article made of the same. The fiber-reinforced material includes a fiber assembly and a matrix material coating the fiber assembly, the matrix material is a thermoplastic resin composition obtained by blending a polyolefin resin, a polyamide resin, and a modified elastomer that reacts with the polyamide resin. When a puncture test is performed at a striker speed of 1-4 msec and when a maximum impact force is applied is defined as PM and a deflection at break is defined as PB, PB/PM?4. When the amount of energy absorbed before a maximum impact force is applied is E1, the amount of energy absorbed after a maximum impact force is applied and before break is E2, and a total amount of absorbed energy of E1 and E2 is ET, the ratio of E2:ET is 70% or more.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: November 29, 2022
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Kosuke Geho, Masayuki Kito, Mitsutaka Sako, Goro Takahashi
  • Patent number: 11413942
    Abstract: Disclosed herein are a vehicle door trim board that is less likely to break due to partial use of an impact resistant resin and a door trim using such a vehicle door trim board. A vehicle door trim board includes a reinforcing part made of an impact resistant resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The door trim includes: the vehicle door trim board; and a surface skin layer provided on a design surface side of the vehicle door trim board.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: August 16, 2022
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Kosuke Geho, Goro Takahashi, Mitsutaka Sako
  • Patent number: 11326031
    Abstract: Disclosed herein are a thermoplastic resin sheet having excellent mechanical strength and excellent conformability during molding, a laminated sheet using such a thermoplastic resin sheet, and a molded body. The thermoplastic resin sheet includes a thermoplastic resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The laminated sheet includes a base layer containing a polyolefin resin and the thermoplastic resin sheet bonded to one surface of the base layer. The molded body includes a base body containing a polyolefin resin and the thermoplastic resin sheet or the laminated sheet bonded to one surface of the base body.
    Type: Grant
    Filed: March 9, 2018
    Date of Patent: May 10, 2022
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Kosuke Geho, Mitsutaka Sako, Goro Takahashi
  • Publication number: 20200283589
    Abstract: Disclosed herein are a fiber-reinforced material and an article made of the same. The fiber-reinforced material includes a fiber assembly and a matrix material coating the fiber assembly, the matrix material is a thermoplastic resin composition obtained by blending a polyolefin resin, a polyamide resin, and a modified elastomer that reacts with the polyamide resin. When a puncture test is performed at a striker speed of 1-4 msec and when a maximum impact force is applied is defined as PM and a deflection at break is defined as PB, PB/PM?4. When the amount of energy absorbed before a maximum impact force is applied is E1, the amount of energy absorbed after a maximum impact force is applied and before break is E2, and a total amount of absorbed energy of E1 and E2 is ET, the ratio of E2:ET is 70% or more.
    Type: Application
    Filed: January 31, 2018
    Publication date: September 10, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Kosuke GEHO, Masayuki KITO, Mitsutaka SAKO, Goro TAKAHASHI
  • Publication number: 20200157291
    Abstract: A molded article including a repeatedly-movable part that and a method for producing a molded article are disclosed. The molded article includes a repeatedly-movable part capable of being repeatedly bent or curved, and the repeatedly-movable part is made of a thermoplastic resin composition containing a polyolefin resin, a polyamide resin, and a modified elastomer having a reactive group that reacts with the polyamide resin. The method is a method for producing a molded article including a repeatedly-movable part capable of being repeatedly bent or curved, the method including using, as a molding material for the repeatedly-movable part, a thermoplastic resin composition containing a polyolefin resin, a polyamide resin, and a modified elastomer having a reactive group that reacts with the polyamide resin.
    Type: Application
    Filed: April 10, 2018
    Publication date: May 21, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Mitsutaka SAKO, Goro TAKAHASHI
  • Publication number: 20200157325
    Abstract: A thermoplastic resin composition, a molded body, and first and second production methods are disclosed. The thermoplastic resin composition contains a polyolefin resin, a polyamide resin, and a modified elastomer and shows non-Newtonian properties in a fluidized state. The molded body includes the thermoplastic resin composition. The first production method includes molding the thermoplastic resin composition at a shear rate of 80 sec?1 or more and a standby step in which resin composition is on standby at a shear rate of 0 sec?1 or more but less than 80 sec?1. The second production method includes molding the resin composition at a shear rate X1 to obtain part of a molded body and molding the resin composition at a shear rate X2 to obtain another part of the molded body, wherein an absolute value of a difference between X1 and X2 is 200 sec?1 or more.
    Type: Application
    Filed: April 10, 2018
    Publication date: May 21, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Mitsutaka SAKO, Goro TAKAHASHI
  • Publication number: 20200079189
    Abstract: Disclosed herein are a vehicle door trim board that is less likely to break due to partial use of an impact resistant resin and a door trim using such a vehicle door trim board. A vehicle door trim board includes a reinforcing part made of an impact resistant resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The door trim includes: the vehicle door trim board; and a surface skin layer provided on a design surface side of the vehicle door trim board.
    Type: Application
    Filed: May 24, 2018
    Publication date: March 12, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Goro TAKAHASHI, Mitsutaka SAKO
  • Publication number: 20200032018
    Abstract: Disclosed herein are a thermoplastic resin sheet having excellent mechanical strength and excellent conformability during molding, a laminated sheet using such a thermoplastic resin sheet, and a molded body. The thermoplastic resin sheet includes a thermoplastic resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The laminated sheet includes a base layer containing a polyolefin resin and the thermoplastic resin sheet bonded to one surface of the base layer. The molded body includes a base body containing a polyolefin resin and the thermoplastic resin sheet or the laminated sheet bonded to one surface of the base body.
    Type: Application
    Filed: March 9, 2018
    Publication date: January 30, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Mitsutaka SAKO, Goro TAKAHASHI