Patents by Inventor Kosuke Takai
Kosuke Takai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240096652Abstract: According to an embodiment, a substrate processing method includes forming a liquid film on a substrate including a first region provided with a first film on an outermost surface thereof and a second region provided with a second film on an outermost surface thereof, the first film and the second film being different from each other in material. The method further includes forming a solidified film by solidifying the liquid film. The method further includes causing the solidified film on the first region to melt prior to the solidified film on the second region.Type: ApplicationFiled: June 13, 2023Publication date: March 21, 2024Applicant: Kioxia CorporationInventors: Mana TANABE, Kaori UMEZAWA, Kosuke TAKAI
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Publication number: 20240096653Abstract: According to one embodiment a substrate treatment apparatus incorporates, into a frozen film, a contaminant adhered to a substrate surface by freezing a liquid film on the surface. The apparatus includes a placement part configured to rotate the substrate, a liquid supply part configured to supply a liquid via a nozzle to the frozen film including the contaminant, a moving part configured to move the nozzle parallel to the substrate surface, and a controller configured to control a rotation of the substrate by the placement part, a supply of the liquid by the liquid supply part, and a movement of the nozzle by the moving part. The controller rotates the substrate by controlling the placement part, supplies the liquid to the frozen film by controlling the liquid supply part, and moves the nozzle from a perimeter edge vicinity to a rotation center vicinity of the substrate by controlling the moving part.Type: ApplicationFiled: September 19, 2023Publication date: March 21, 2024Inventors: Kensuke DEMURA, Satoshi NAKAMURA, Masaya KAMIYA, Minami NAKAMURA, Kosuke TAKAI, Mana TANABE, Kaori UMEZAWA
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Patent number: 11796910Abstract: A template according to the present embodiment is a template used in a lithography process of a semiconductor manufacturing process. A first substrate includes a first face, a second face protruded from a portion of the first face, and a lateral face being a lateral face positioned between the second face and the first face and inclined with respect to the second face at a connection portion to the second face. A first material film is provided at least on the lateral face.Type: GrantFiled: September 3, 2021Date of Patent: October 24, 2023Assignee: Kioxia CorporationInventors: Kosuke Takai, Shingo Kanamitsu, Noriko Sakurai
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Patent number: 11776823Abstract: A substrate processing method includes a process of cooling a substrate to below a freezing point of a processing liquid using a cooling fluid brought into contact with the substrate opposite. While the substrate is cooled to below the freezing point of the processing liquid, a droplet of processing liquid is dispensed onto a surface of the substrate at a specified location of a foreign substance. The droplet then forms a frozen droplet portion at the specified location. The frozen droplet portion is then thawed.Type: GrantFiled: August 10, 2022Date of Patent: October 3, 2023Assignee: Kioxia CorporationInventors: Mana Tanabe, Kosuke Takai, Kenji Masui, Kaori Umezawa
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Patent number: 11682566Abstract: According to one embodiment, a processing apparatus for processing substrates having different base shapes includes a stage comprising a first portion having a substrate facing surface and an opening extending therethough connected to a source of a cooling fluid, and a second portion located outwardly of the first portion, a substrate support, having a substrate support surface thereon, extending over the second portion, a process fluid outlet overlying the first portion, and a driving unit coupled to one of the stage and the first portion, wherein the driving unit is configured to move at least one of the substrate support surface and the substrate facing surface such that the relative locations of the substrate support surface and the substrate facing surface of the stage are changeable based on the shape of a substrate to be processed in the apparatus.Type: GrantFiled: April 23, 2021Date of Patent: June 20, 2023Assignee: Kioxia CorporationInventors: Kosuke Takai, Mana Tanabe, Hideaki Sakurai
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Publication number: 20230089980Abstract: According to one embodiment, a pattern forming method includes forming an organic film on a processing target material, the organic film comprising a convex part and a remaining film part adjacent to the convex part and thinner than the convex part. The method further includes irradiating the organic film with an electron beam to decrease a dry etching rate of the organic film. The method further includes removing the remaining film part by dry etching of the organic film. The method further includes forming a pattern on the processing target material by dry etching using the organic film from which the remaining film part has been removed as a mask.Type: ApplicationFiled: March 14, 2022Publication date: March 23, 2023Applicant: Kioxia CorporationInventors: Noriko SAKURAI, Kosuke TAKAI
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Patent number: 11579537Abstract: According to one embodiment, a pattern inspection method includes detecting a region of a photomask having a pattern that differs from a corresponding design, acquiring an exposure focus shift information including an exposure focus shift amount of a portion of a substrate corresponding to the detected region of the photomask. The exposure focus shift amount for the detected region is acquired from the exposure focus shift information, and then a pass/fail determination for the detected region is performed based on an estimated pattern to be formed on the substrate.Type: GrantFiled: February 24, 2021Date of Patent: February 14, 2023Assignee: Kioxia CorporationInventors: Keiko Morishita, Kosuke Takai
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Publication number: 20230019111Abstract: A substrate processing apparatus of an embodiment includes a nozzle plate and a support configured to support a substrate at a predetermined distance from the nozzle plate with a first surface of the substrate facing the nozzle plate. A processing liquid supply unit is configured to supply a processing liquid to a second surface of the substrate that is opposite to the first surface. A first supply unit is configured to supply a first fluid from a first supply port in the nozzle plate. A second supply unit is configured to supply a second fluid from a second supply port closer to a outer edge of the nozzle plate than the first supply port.Type: ApplicationFiled: September 29, 2022Publication date: January 19, 2023Inventor: Kosuke TAKAI
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Publication number: 20220384218Abstract: A substrate processing method includes a process of cooling a substrate to below a freezing point of a processing liquid using a cooling fluid brought into contact with the substrate opposite. While the substrate is cooled to below the freezing point of the processing liquid, a droplet of processing liquid is dispensed onto a surface of the substrate at a specified location of a foreign substance. The droplet then forms a frozen droplet portion at the specified location. The frozen droplet portion is then thawed.Type: ApplicationFiled: August 10, 2022Publication date: December 1, 2022Inventors: Mana TANABE, Kosuke TAKAI, Kenji MASUI, Kaori UMEZAWA
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Publication number: 20220302024Abstract: A semiconductor device includes a substrate, a first stacked film and a second stacked film each including insulating layers and electrode layers alternately provided on the substrate, and columnar portions provided in the insulating layers and electrode layers of the first stacked film, and including charge storage layers and semiconductor layers. The second stacked film further includes an insulator including first and second lower faces, the first lower face is inclined by a first angle to an upper face of one of the electrode layers in the first stacked film, the second lower face is inclined by a second angle to the upper face of the one of the electrode layers in the first stacked film, and the second angle is less than the first angle. The insulating layers and electrode layers in the second stacked film are provided below the first and second lower faces of the insulator.Type: ApplicationFiled: September 9, 2021Publication date: September 22, 2022Applicant: Kioxia CorporationInventors: Yasuhito YOSHIMIZU, Kaori UMEZAWA, Kosuke TAKAI
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Publication number: 20220299870Abstract: A template according to the present embodiment is a template used in a lithography process of a semiconductor manufacturing process. A first substrate includes a first face, a second face protruded from a portion of the first face, and a lateral face being a lateral face positioned between the second face and the first face and inclined with respect to the second face at a connection portion to the second face. A first material film is provided at least on the lateral face.Type: ApplicationFiled: September 3, 2021Publication date: September 22, 2022Applicant: Kioxia CorporationInventors: Kosuke TAKAI, Shingo KANAMITSU, Noriko SAKURAI
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Patent number: 11443963Abstract: A substrate processing method includes a process of cooling a substrate to below a freezing point of a processing liquid using a cooling fluid brought into contact with the substrate opposite. While the substrate is cooled to below the freezing point of the processing liquid, a droplet of processing liquid is dispensed onto a surface of the substrate at a specified location of a foreign substance. The droplet then forms a frozen droplet portion at the specified location. The frozen droplet portion is then thawed.Type: GrantFiled: August 30, 2019Date of Patent: September 13, 2022Assignee: KIOXIA CORPORATIONInventors: Mana Tanabe, Kosuke Takai, Kenji Masui, Kaori Umezawa
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Publication number: 20220082933Abstract: In one embodiment, a method of manufacturing an original plate includes forming a first film on a first substrate, wherein an etching rate of the first film by a chemical solution including hydrofluoric acid is larger than an etching rate of the first substrate by the chemical solution. The method further includes forming a second film on the first film, wherein an etching rate of the second film by the chemical solution is smaller than the etching rate of the first film by the chemical solution. The method further includes etching the first substrate by the chemical solution using the first film and the second film as masks to form, on the first substrate, a first region having a first height, a second region having a second height different from the first height, and a first slope located between the first region and the second region.Type: ApplicationFiled: June 16, 2021Publication date: March 17, 2022Applicant: Kioxia CorporationInventors: Kaori UMEZAWA, Kosuke TAKAI, Shoji MIMOTOGI, Tsubasa NAITO
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Patent number: 11275305Abstract: A method for manufacturing a photomask includes obtaining a substrate on which a halftone film, a light-shielding film, and a resist film are stacked, irradiating a first region of the resist film at a first dose and a second region of the resist film that surrounds the first region at a second dose greater than the first dose, developing the resist film in the first region to form a mask pattern while leaving the resist film in the second region to form a mask frame pattern, and then patterning the light-shielding film using the mask pattern formed in the resist film.Type: GrantFiled: February 28, 2020Date of Patent: March 15, 2022Assignee: KIOXIA CORPORATIONInventors: Yukio Oppata, Kosuke Takai
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Patent number: 11249391Abstract: An exposure mask includes a substrate, and a plurality of first films and a plurality of second films located alternately over each other over selected portions of the substrate. The exposure mask further includes a third film selectively located over the first and second films. At least one first pattern is located over the substrate and does not include any of the first, second or third films. At least one second pattern is located over the substrate and includes the first and second films and does not include the third film. At least one third pattern is located over the substrate and includes the first, second and third films.Type: GrantFiled: March 1, 2018Date of Patent: February 15, 2022Assignee: KIOXIA CORPORATIONInventors: Takashi Kamo, Kosuke Takai
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Patent number: 11185895Abstract: According to one embodiment, a first liquid is supplied on a first face of a substrate. The first liquid has a pH with which a surface zeta potential of the substrate becomes negative and a surface zeta potential of a foreign substance attaching to the first face becomes positive. Then, a solidified layer in which at least part of the first liquid has been solidified is formed by cooling the substrate down to be equal to or lower than a solidification point of the first liquid. Thereafter, the solidified layer is melted.Type: GrantFiled: March 12, 2019Date of Patent: November 30, 2021Assignee: TOSHIBA MEMORY CORPORATIONInventors: Mana Tanabe, Hideaki Sakurai, Kosuke Takai, Kyo Otsubo, Minako Inukai
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Publication number: 20210302830Abstract: A method of manufacturing a template, includes: covering a part of a first region of a substrate; processing another part of the first region to form a first pattern including a protrusion; covering the first region; and processing at least part of a second region of the substrate to form a second pattern including a depression.Type: ApplicationFiled: September 10, 2020Publication date: September 30, 2021Applicant: Kioxia CorporationInventors: Kosuke TAKAI, Kazuhiro TAKAHATA, Akihiko ANDO
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Publication number: 20210294225Abstract: According to one embodiment, a pattern inspection method includes detecting a region of a photomask having a pattern that differs from a corresponding design, acquiring an exposure focus shift information including an exposure focus shift amount of a portion of a substrate corresponding to the detected region of the photomask. The exposure focus shift amount for the detected region is acquired from the exposure focus shift information, and then a pass/fail determination for the detected region is performed based on an estimated pattern to be formed on the substrate.Type: ApplicationFiled: February 24, 2021Publication date: September 23, 2021Inventors: Keiko MORISHITA, Kosuke TAKAI
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Patent number: 11123774Abstract: According to one embodiment, a substrate processing method includes supplying a liquid on a first face of a substrate, forming a solidified layer in which at least part of the liquid has been solidified by cooling the substrate down to be equal to or lower than a solidification point of the liquid, and melting the solidified layer. Forming the solidified layer, includes controlling a cooling parameter by monitoring an optical characteristic or acoustic wave characteristic of the solidified layer.Type: GrantFiled: March 8, 2019Date of Patent: September 21, 2021Assignee: TOSHIBA MEMORY CORPORATIONInventors: Kosuke Takai, Mana Tanabe, Hideaki Sakurai
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Publication number: 20210242042Abstract: According to one embodiment, a processing apparatus for processing substrates having different base shapes includes a stage comprising a first portion having a substrate facing surface and an opening extending therethough connected to a source of a cooling fluid, and a second portion located outwardly of the first portion, a substrate support, having a substrate support surface thereon, extending over the second portion, a process fluid outlet overlying the first portion, and a driving unit coupled to one of the stage and the first portion, wherein the driving unit is configured to move at least one of the substrate support surface and the substrate facing surface such that the relative locations of the substrate support surface and the substrate facing surface of the stage are changeable based on the shape of a substrate to be processed in the apparatus.Type: ApplicationFiled: April 23, 2021Publication date: August 5, 2021Inventors: Kosuke TAKAI, Mana TANABE, Hideaki SAKURAI