Patents by Inventor Kosuke Yamanaka

Kosuke Yamanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250055061
    Abstract: An energy storage cell according to the present disclosure includes a wound electrode assembly and a cell case. The cell case includes an outer peripheral wall portion, a first end portion, a second end portion, and an inner peripheral wall portion. The first end portion has a first hole. The second end portion has a second hole. The inner peripheral wall portion extends from the first hole to the second hole. The inner peripheral wall portion is disposed inside the wound electrode assembly in a radial direction. A portion of the outer peripheral wall portion that is located next to the wound electrode assembly in the radial direction has a rectangular tubular outer shape. A portion of the inner peripheral wall portion that is located next to the wound electrode assembly in the radial direction has a rectangular tubular outer shape.
    Type: Application
    Filed: May 9, 2024
    Publication date: February 13, 2025
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhito KATO, Junta Takasu, Atsushi Yamanaka, Masato Ono, Satoshi Moriyama, Kosuke Suzuki, Kazuki Sugie, Kazuya Kumazawa
  • Publication number: 20250030095
    Abstract: In the cell case of the power storage cell according to the present disclosure, the cylindrical main body portion is formed by forming a film into a cylindrical shape, and the first opening portion and the second opening portion are formed at both ends thereof, respectively. The first sealing body closes the first opening portion. The second sealing body closes the second opening portion. The first sealing body includes an outer peripheral face that is in contact with an inner peripheral face of the cylindrical main body portion. The outer peripheral face includes a main body surface portion and a protruding portion. The main body surface portion extends in parallel to a first direction in which the first opening portion and the second opening portion are arrayed. The protruding portion protrudes from the main body surface portion toward the cylindrical main body portion.
    Type: Application
    Filed: June 13, 2024
    Publication date: January 23, 2025
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yosuke SHIMURA, Yoshiro OBAYASHI, Atsushi YAMANAKA, Masashi CHIHARA, Kazuki SUGIE, Kosuke YONEKAWA, Yasuhiro HIRAO
  • Patent number: 12202067
    Abstract: The present invention includes: a primary joining process in which a coarse portion having a predetermined width is formed in the vicinity of a step side face within a plasticized region while the rotary tool is being moved one round along a first butted portion to perform friction stirring in a state that a tip of a tip side pin of a rotary tool being rotated is inserted to the same depth as or slightly deeper than a step bottom face and an outer circumferential face of a base side pin is in contact with a front face of a sealing body and the tip side pin is slightly in contact with at least an upper portion of a jacket body; and an inspection process in which a passed position of the tip side pin is specified by performing a flaw detection to detect the coarse portion.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: January 21, 2025
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Publication number: 20250023144
    Abstract: A power storage module has a case including a case body and at least one partition portion. The case body surrounds a plurality of electrode assemblies. The partition portion is located between the electrode assemblies adjacent to each other to partition an accommodation space of the case body. In the accommodation space of the case body, the partition portion forms a first compartment and a second compartment adjacent to the first compartment with the partition portion interposed between the first compartment and the second compartment. A first cooling path and a second cooling path are formed in the case, the first cooling path extends in a portion 10 of the case that faces the first compartment without the second compartment in between, and the second cooling path extends in a portion of the case that faces the second compartment without the first compartment in between.
    Type: Application
    Filed: June 27, 2024
    Publication date: January 16, 2025
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yosuke SHIMURA, Yoshiro OBAYASHI, Atsushi YAMANAKA, Masashi CHIHARA, Kazuki SUGIE, Kosuke YONEKAWA, Yasuhiro HIRAO
  • Publication number: 20250023151
    Abstract: A power storage module includes a case that houses a plurality of electrode assemblies. The case includes a case body and at least one partition portion. The case body surrounds the plurality of electrode assemblies. The partition portion is located between the electrode assemblies adjacent to each other to partition an accommodation space of the case body. The partition portion includes a pair of resin layers and a metal layer. The pair of resin layers is formed integrally with the case body and the resin layers are arranged in a first direction. The metal layer is located between the resin layers and extends in a direction orthogonal to the first direction.
    Type: Application
    Filed: July 1, 2024
    Publication date: January 16, 2025
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsushi YAMANAKA, Kazuki SUGIE, Kosuke YONEKAWA, Masashi CHIHARA, Yoshiro OBAYASHI, Yosuke SHIMURA, Yasuhiro HIRAO
  • Patent number: 12059741
    Abstract: A method for manufacturing a liquid cooling jacket has a feature of using a primary joining rotary tool provided with a tip side pin and a base side pin having a taper angle larger than a taper angle of the tip side pin and comprising a first primary joining process in which inserting the tip side pin and the base side pin of the rotary tool that is rotating into the sealing body member and moving the rotary tool along the first abutted portion with an outer circumferential face of the base side pin being in contact with a front face of the sealing body member and with the outer circumferential face of the tip side pin being kept off a step side face of the peripheral wall step portion while having a second aluminum alloy of the sealing body member flow into the gap.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: August 13, 2024
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Patent number: 11794272
    Abstract: The automatic joining system includes: a fixing device; a friction stir device; a measuring unit; and a controlling device, in which a rotating tool includes a base end side pin and a tip end side pin formed continuously to the base end side pin, the controlling device sets a target moving route along which the rotating tool moves when friction stir joining of a butting portion is performed, based on a ridge line position before the friction stir joining is performed, and also sets a modified moving route at a position displaced toward a first metallic member side in substantially parallel with respect to the target moving route, and the friction stir device controls the rotating tool to move along the modified moving route and thereby performing the friction stir joining along the target moving route.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: October 24, 2023
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Kosuke Yamanaka, Takeshi Handa, Kiyomi Tsuchiya, Satoshi Takahashi, Nobuki Takahashi
  • Patent number: 11712748
    Abstract: Provided is a method for manufacturing a liquid-cooled jacket, to reduce the size of a recessed groove on a surface of a metal member and also to reduce roughness of a jointed surface. The method includes: a placing step of placing a sealing body on a jacket body, a first main joining step of performing friction stirring by moving a main joining rotary tool around to a first overlapped portion, and a second main joining step of performing friction stirring to a second overlapped portion. The main joining rotary tool has a base-end-side pin and a tip-end-side pin. A taper angle of the base-end-side pin is greater than a taper angle of the tip-end-side pin and a stairs-like pin step portion is formed on an outer circumferential surface of the base-end-side pin.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: August 1, 2023
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Patent number: 11707798
    Abstract: A liquid cooling jacket is produced by forming a first butted portion where a step side face of a peripheral wall portion and an outer peripheral side face of a sealing body butt each other and a third butted portion where a step side face of a support pillar portion and a hole wall of the hole portion of the sealing body portion butt each other with a gap, and friction-stirring by inserting a tip side pin and a base side pin of a primary joining rotary tool that is rotating into the sealing body and moving the primary joining rotary tool along the third butted portion with an outer circumferential face of the tip side pin being kept off the step side face while having a second aluminum alloy of the sealing body flow into the gap.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: July 25, 2023
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Patent number: 11707799
    Abstract: The invention has a feature of comprising a butting process of forming a stepped butted portion and a joining process of performing friction-stir-welding on the stepped butted portion, wherein the rotary tool includes a base side pin having a taper angle larger than a taper angle of a tip side pin, and a pin step portion in a staircase shape is formed on an outer circumferential face of the base side pin, and wherein in the joining process, a rotation direction and a translation method of the rotary tool are set such that the second metal member is on an advancing side, a target angle by which a rotation axis of the rotary tool is inclined toward the second metal member is set such that a burr formed on a front face of the second metal member after the joining process has a thickness between 0 and 130 ?m.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: July 25, 2023
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Kosuke Yamanaka, Takeshi Handa
  • Patent number: 11654508
    Abstract: Provided is a method for manufacturing a liquid-cooled jacket, to reduce the size of a recessed groove on a surface of a metal member and also to reduce roughness of an abutted surface. The method includes: a placing step of placing a jacket body and a sealing body, a first main joining step of performing friction stirring by moving a main joining rotary tool around along a first abutted portion, and a second main joining step of performing friction stirring by moving the main joining rotary tool around along a second abutted portion. The main joining rotary tool has a base-end-side pin and a tip-end-side pin. A taper angle of the base-end-side pin is grater than a taper angle of the tip-end-side pin and a stairs-like pin step portion is formed on an outer circumferential surface of the tip-end-side pin.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: May 23, 2023
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Patent number: 11654507
    Abstract: A method for manufacturing a liquid-cooling jacket (1) where heat transfer fluid flows in a hollow part (14) defined by a jacket body (2) and a sealing body (3) includes: an overlapping process in which the sealing body (3) is placed on an end surface (11a) of a peripheral wall part (11) in such a way that the end surface (11a) and a back surface of the sealing body (3) are overlapped each other to form a first overlapped part (H1); and a primary joining process in which primary joining is performed by friction stirring in such a way that a rotary tool (FD) is moved once around a recessed part (13) along the first overlapped part (H1).
    Type: Grant
    Filed: May 16, 2018
    Date of Patent: May 23, 2023
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Publication number: 20230053077
    Abstract: The present invention includes: a primary joining process in which a coarse portion having a predetermined width is formed in the vicinity of a step side face within a plasticized region while the rotary tool is being moved one round along a first butted portion to perform friction stirring in a state that a tip of a tip side pin of a rotary tool being rotated is inserted to the same depth as or slightly deeper than a step bottom face and an outer circumferential face of a base side pin is in contact with a front face of a sealing body and the tip side pin is slightly in contact with at least an upper portion of a jacket body and an inspection process in which a passed position of the tip side pin is specified by performing, a flaw detection to detect the coarse portion.
    Type: Application
    Filed: March 26, 2020
    Publication date: February 16, 2023
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi HORI, Nobushiro SEO, Kosuke YAMANAKA
  • Publication number: 20220347788
    Abstract: The automatic joining system includes: a fixing device; a friction stir device; a measuring unit; and a controlling device, in which a rotating tool includes a base end side pin and a tip end side pin formed continuously to the base end side pin, the controlling device sets a target moving route along which the rotating tool moves when friction stir joining of a butting portion is performed, based on a ridge line position before the friction stir joining is performed, and also sets a modified moving route at a position displaced toward a first metallic member side in substantially parallel with respect to the target moving route, and the friction stir device controls the rotating tool to move along the modified moving route and thereby performing the friction stir joining along the target moving route.
    Type: Application
    Filed: August 7, 2020
    Publication date: November 3, 2022
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi HORI, Kosuke YAMANAKA, Takeshi HANDA, Kiyomi TSUCHIYA, Satoshi TAKAHASHI, Nobuki TAKAHASHI
  • Patent number: 11413700
    Abstract: The present invention is characterized by including a heat medium pipe insertion process to insert a heat medium pipe into a concave groove; a lid plate insertion process to insert a lid plate into a lid groove; and a joining process to perform friction stirring while a primary joining rotary tool provided with a base side pin and a tip side pin is moved along a butted portion of a side wall of the lid groove and a side face of the lid plate, wherein in the joining process, friction stirring is performed while the tip side pin of the primary rotary tool which is rotating is inserted into the butted portion and an outer circumferential face of the base side pin is in contact with the base member and the lid plate, and plastically fluidized material fluidized by frictional heat is flowed into a void portion formed adjacent to the heat medium pipe.
    Type: Grant
    Filed: May 7, 2019
    Date of Patent: August 16, 2022
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Patent number: 11419237
    Abstract: A method for manufacturing a liquid-cooling jacket (1) where heat transfer fluid flows in a hollow part (14) defined by a jacket body (2) and a sealing body (3) includes: an overlapping process in which the sealing body (3) is placed on an end surface (11a) of a peripheral wall part (11) in such a way that the end surface (11a) and a back surface of the sealing body (3) are overlapped each other to form a first overlapped part (H1); and a primary joining process in which primary joining is performed by friction stirring in such a way that a rotary tool (F1) is moved once around a recessed part (13) along the first overlapped part (H1). In the primary joining process, the first overlapped part (H1) is joined in a state where the tip side pin is in contact with only the sealing body (3) or with the jacket body (2) and the sealing body (3) while the base side pin is in contact with the sealing body (3).
    Type: Grant
    Filed: May 16, 2018
    Date of Patent: August 16, 2022
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Patent number: 11185946
    Abstract: Provided is a method for manufacturing a liquid cooling jacket including a jacket body and a sealing body joined to the jacket body. The method includes steps of: preparing; placing; first primary joining with a rotary tool; and second primary joining with the rotary tool. A rotary tool includes a base end pin and a distal end pin. The distal end pin includes a flat surface and a protrusion extending from the flat surface. In the first primary joining and the second primary joining, friction stirring is performed in a state where a front surface of the sealing body is brought in contact with an outer peripheral surface of the base end pin, the sealing body is brought in contact with the flat surface of the distal end pin, and the jacket body is brought in contact with the protrusion.
    Type: Grant
    Filed: August 1, 2018
    Date of Patent: November 30, 2021
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Patent number: 11185945
    Abstract: Provided is a method for manufacturing a liquid cooling jacket including a jacket body and a sealing body joined to the jacket body. The method includes steps of: preparing; placing; first primary joining with a rotary tool; and second primary joining with the rotary tool. The rotary tool includes a base end pin and a distal end pin. The distal end pin includes a flat surface and a protrusion protruding from the flat surface. In the first primary joining and the second primary joining, friction stirring is performed in a state where the jacket body and the sealing body are brought in contact with the flat surface of the distal end pin and the base end pin and only the jacket body is brought in contact with a distal end surface of the protrusion.
    Type: Grant
    Filed: August 16, 2018
    Date of Patent: November 30, 2021
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
  • Publication number: 20210346979
    Abstract: The invention has a feature of comprising a butting process of forming a stepped butted portion and a joining process of performing friction-stir-welding on the stepped butted portion, wherein the rotary tool includes a base side pin having a taper angle larger than a taper angle of a tip side pin, and a pin step portion in a staircase shape is formed on an outer circumferential face of the base side pin, and wherein in the joining process, a rotation direction and a translation method of the rotary tool are set such that the second metal member is on an advancing side, a target angle by which a rotation axis of the rotary tool is inclined toward the second metal member is set such that a burr formed on a front face of the second metal member after the joining process has a thickness between 0 and 130 ?m.
    Type: Application
    Filed: June 17, 2019
    Publication date: November 11, 2021
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi HORI, Kosuke YAMANAKA, Takeshi HANDA
  • Publication number: 20210213561
    Abstract: The present invention is characterized by including a heat medium pipe insertion process to insert a heat medium pipe into a concave groove; a lid plate insertion process to insert a lid plate into a lid groove; and a joining process to perform friction stirring while a primary joining rotary tool provided with a base side pin and a tip side pin is moved along a butted portion of a side wall of the lid groove and a side face of the lid plate, wherein in the joining process, friction stirring is performed while the tip side pin of the primary rotary tool which is rotating is inserted into the butted portion and an outer circumferential face of the base side pin is in contact with the base member and the lid plate, and plastically fluidized material fluidized by frictional heat is flowed into a void portion formed adjacent to the heat medium pipe.
    Type: Application
    Filed: May 7, 2019
    Publication date: July 15, 2021
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi HORI, Nobushiro SEO, Kosuke YAMANAKA