Patents by Inventor Kota Fukuda

Kota Fukuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230280222
    Abstract: A torque measuring device includes: a coil unit having a detection coil configured to change a voltage in response to a change in magnetic permeability of a magnetostrictive effect section of a rotating shaft; a back yoke arranged coaxially around the coil unit; a holder configured to hold the coil unit and the back yoke; and an electronic circuit including the detection coil and configured to generate an output voltage according to a voltage of the detection coil, a clearance in a radial direction is provided between an outer peripheral surface of the coil unit and an inner peripheral surface of the back yoke, and a range of change in the clearance that accompanies temperature change during use is regulated to a range in which a change in the output voltage is linear with respect to the change in the clearance.
    Type: Application
    Filed: February 28, 2023
    Publication date: September 7, 2023
    Applicants: NSK Ltd., Proterial, Ltd.
    Inventors: Masahiro Kobayashi, Kota Fukuda, Hisayoshi Fukui, Takahiro Odera, Teruyuki Nakamura, Naoki Futakuchi, Ken Okuyama
  • Publication number: 20230280219
    Abstract: The torque measuring device includes: a casing made of a magnetic metal; a rotating shaft rotatably arranged inside the casing and having a magnetostrictive effect section whose magnetic permeability changes according to torque to be transmitted; and a torque sensor arranged around the magnetostrictive effect section and supported by the casing, the torque sensor including a coil unit formed in a cylindrical shape using a flexible substrate having a detection coil that changes voltage in response to changes in the magnetic permeability of the magnetostrictive effect section, and a holder made of rubber or synthetic resin, covering an outer peripheral surface of the coil unit, and having a portion that protrudes from the coil unit on both sides in an axial direction; and the torque sensor supported by the casing with an outer peripheral surface of the holder fitted into an inner peripheral surface of the casing.
    Type: Application
    Filed: February 28, 2023
    Publication date: September 7, 2023
    Applicants: NSK LTD., Proterial, Ltd.
    Inventors: Masahiro KOBAYASHI, Kota FUKUDA, Hisayoshi FUKUI, Takahiro ODERA, Akitoshi FUJIMORI, Takashi ONIMOTO, Yiming JIN
  • Publication number: 20230280221
    Abstract: A torque measuring device includes a bridge circuit in which four detection coils arranged around a magnetostrictive effect section of a rotating shaft are arranged on four sides; and the bridge circuit includes a resistance element connected to at least one of the four sides for adjusting a resistance value of the side.
    Type: Application
    Filed: February 28, 2023
    Publication date: September 7, 2023
    Applicants: NSK LTD., Proterial, Ltd.
    Inventors: Masahiro KOBAYASHI, Kota FUKUDA, Takahiro ODERA, Naoki FUTAKUCHI
  • Publication number: 20230280223
    Abstract: The manufacturing method includes: performing testing of samples having the same configuration as the torque measuring device to be manufactured to find a coil balance Cb that is a ratio (R1×R3)/(R2×R4) of a product R1×R3 of resistance values R1 and R3 of one pair of opposite sides of the four sides of a bridge circuit 8, and a product R2×R4 of resistance values R2 and R4 of another pair of opposite sides of the four sides, and a temperature change rate VT of output voltage Vo of a sensor portion 4, and acquiring a relationship X between the coil balance Cb and the temperature change rate VT from the test results; and measuring the resistance values R1, R2, R3, R4 of the four sides to find the coil balance Cb to find the temperature change rate VT from the relationship X for the torque measuring device to be manufactured.
    Type: Application
    Filed: February 28, 2023
    Publication date: September 7, 2023
    Applicants: NSK LTD., PROTERIAL, LTD.
    Inventors: Masahiro KOBAYASHI, Kota FUKUDA, Hisayoshi FUKUI, Takahiro ODERA, Haruhiko TANNO, Yoshinori KUBO, Naoki FUTAKUCHI, Ken OKUYAMA, Teruyuki NAKAMURA
  • Publication number: 20230037362
    Abstract: A torque measurement device includes a case that does not rotate even during use; a rotating shaft rotatably supported to the case and having a magnetostrictive effect part whose magnetic permeability changes according to a transmitted torque; and a magnetostrictive sensor having a detection part arranged closely adjacent to the magnetostrictive effect part so that a voltage changes according to change of the magnetic permeability of the magnetostrictive effect part, and being supported to the case; and the torque measurement device has a rotation-preventing construction configured to prevent the magnetostrictive sensor from rotating with respect to the case.
    Type: Application
    Filed: July 1, 2021
    Publication date: February 9, 2023
    Applicant: NSK LTD.
    Inventors: Takahiro ODERA, Junji ONO, Masahiro KOBAYASHI, Kota FUKUDA
  • Patent number: 11473988
    Abstract: A torque measuring device includes: a magnetostrictive sensor having a ring-shaped holder arranged around a magnetostrictively affected section of a rotating shaft, a detecting section embedded in the holder and that changing a voltage according to a change in magnetic permeability of the magnetostrictively affected section; and a sensor-side engaging section; and a fixed member having a fixed-side engaging section, the fixed member not rotating even during operation. One of the sensor-side engaging portion and the fixed-side engaging section is a convex section and the other is a concave section. With the sensor-side engaging section and the fixed-side engaging section engaged with a concave-convex engagement, shifting of the position of the magnetostrictive sensor in the direction of rotation and the radial direction with respect to the substrate is prevented.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: October 18, 2022
    Assignee: NSK LTD.
    Inventors: Takahiro Odera, Junji Ono, Masahiro Kobayashi, Kota Fukuda
  • Publication number: 20220268649
    Abstract: A torque measuring device includes: a magnetostrictive sensor having a ring-shaped holder arranged around a magnetostrictively affected section of a rotating shaft, a detecting section embedded in the holder and that changing a voltage according to a change in magnetic permeability of the magnetostrictively affected section; and a sensor-side engaging section; and a fixed member having a fixed-side engaging section, the fixed member not rotating even during operation. One of the sensor-side engaging portion and the fixed-side engaging section is a convex section and the other is a concave section. With the sensor-side engaging section and the fixed-side engaging section engaged with a concave-convex engagement, shifting of the position of the magnetostrictive sensor in the direction of rotation and the radial direction with respect to the substrate is prevented.
    Type: Application
    Filed: July 1, 2021
    Publication date: August 25, 2022
    Applicant: NSK Ltd.
    Inventors: Takahiro ODERA, Junji ONO, Masahiro KOBAYASHI, Kota FUKUDA
  • Publication number: 20220244118
    Abstract: A magnetostrictive torque sensor includes detection coils formed around a magnetostrictive material made of chrome steel or chrome molybdenum steel, a magnetic ring configured to cover around the detection coils, and a drive unit for providing alternating current excitation to the detection coils at an excitation frequency of 50 kHz or more and 333 kHz or less. A torque applied to the magnetostrictive material is detected based on a change in inductance of the detection coils. The magnetic ring is configured by wrapping around the detection coils with an amorphous tape made of amorphous soft magnetic material in a tape shape. The thickness of the magnetic ring is 1.455 times or more as thick as a skin effect thickness of the magnetostrictive material and less than 1.000 mm.
    Type: Application
    Filed: December 27, 2021
    Publication date: August 4, 2022
    Inventors: Teruyuki NAKAMURA, Yuta SUGIYAMA, Yiming JIN, Kota FUKUDA
  • Patent number: 11346731
    Abstract: A detection circuit for a magnetostrictive torque sensor is configured to detect a torque applied to a magnetostrictive material treated by shot peening. The detection circuit includes a detection coil provided around the magnetostrictive material, and a drive unit for providing alternating current excitation to the detection coil. The torque applied to the magnetostrictive material is detected based on a change in inductance of the detection coil, and the drive unit provides alternating current excitation at a frequency at which a skin effect thickness is not more than an effective depth of the shot peening.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: May 31, 2022
    Assignees: HITACHI METALS, LTD., NSK LTD.
    Inventors: Yuta Sugiyama, Teruyuki Nakamura, Junji Ono, Kota Fukuda
  • Patent number: 11339839
    Abstract: The reverse input shutoff clutch includes: an input member, an output member coaxially arranged with the input member, a pressed member having a pressed surface, and an engaging element. The engaging element, when rotational torque is inputted to the input member, moves in a direction away from the pressed surface due to engagement with the input member and transmits the rotational torque to the output member, and when rotational torque is reversely inputted to the output member, moves in a direction toward the pressed surface due to engagement with the output member, and prevents or suppresses relative rotation between the output member and the pressed member.
    Type: Grant
    Filed: July 27, 2018
    Date of Patent: May 24, 2022
    Assignee: NSK LTD.
    Inventors: Toshirou Toyoda, Kota Fukuda, Hiroki Nishii, Yuya Daikoku, Yuka Kaneko
  • Publication number: 20220099505
    Abstract: A torque load member has a detected surface which is configured to face a magnetostrictive torque sensor. The detected surface is a shot peened surface whose magnetic anisotropy directed in a specific direction has been reduced by performing shot peening thereto at an arc height value of 0.31 mmA or more.
    Type: Application
    Filed: September 29, 2021
    Publication date: March 31, 2022
    Applicants: NSK LTD., HITACHI METALS LTD
    Inventors: Kota Fukuda, Junji Ono, Shinji Okada, Teruyuki Nakamura, Yuta Sugiyama
  • Publication number: 20220074010
    Abstract: A method for manufacturing a magnetostrictive torque sensor shaft (100) to which a sensor portion (2) of a magnetostrictive torque sensor (1) is to be attached includes: a heat treatment step of subjecting an iron-based shaft member to a carburizing, quenching, and tempering process; a shot peening step of performing shot peening using a steel shot media having a Vickers hardness at least equal to 1100 and at most equal to 1300, at least in a position on the shaft member, after the heat treatment step, to which the sensor portion (2) is to be attached; and a surface polishing step of subjecting the shaft member after the shot peening to surface polishing.
    Type: Application
    Filed: December 11, 2019
    Publication date: March 10, 2022
    Applicant: NSK LTD.
    Inventors: Kota FUKUDA, Junji ONO, Teruyuki NAKAMURA, Yuta SUGIYAMA
  • Publication number: 20220026294
    Abstract: A method of manufacturing a magnetostrictive torque sensor shaft (100) to which a sensor portion (2) of a magnetostrictive torque sensor (1) is mounted. The method includes heat treatment step of subjecting an iron-based shaft member to a carburizing, quenching, and tempering process, and a shot peening step of performing shot peening using a steel shot media having a Vickers hardness at least equal to 1100 and at most equal to 1300 and being free of boron, at least in a position on the shaft member, after the heat treatment step, to which the sensor portion is to be attached.
    Type: Application
    Filed: December 11, 2019
    Publication date: January 27, 2022
    Applicant: NSK LTD.
    Inventors: Kota FUKUDA, Junji ONO, Teruyuki NAKAMURA, Yuta SUGIYAMA
  • Publication number: 20210278296
    Abstract: A detection circuit for a magnetostrictive torque sensor is configured to detect a torque applied to a magnetostrictive material treated by shot peening. The detection circuit includes a detection coil provided around the magnetostrictive material, and a drive unit for providing alternating current excitation to the detection coil. The torque applied to the magnetostrictive material is detected based on a change in inductance of the detection coil, and the drive unit provides alternating current excitation at a frequency at which a skin effect thickness is not more than an effective depth of the shot peening.
    Type: Application
    Filed: March 2, 2021
    Publication date: September 9, 2021
    Inventors: Yuta SUGIYAMA, Teruyuki NAKAMURA, Junji ONO, Kota FUKUDA
  • Publication number: 20210262532
    Abstract: The reverse input shutoff clutch includes: an input member, an output member coaxially arranged with the input member, a pressed member having a pressed surface, and an engaging element. The engaging element, when rotational torque is inputted to the input member, moves in a direction away from the pressed surface due to engagement with the input member and transmits the rotational torque to the output member, and when rotational torque is reversely inputted to the output member, moves in a direction toward the pressed surface due to engagement with the output member, and prevents or suppresses relative rotation between the output member and the pressed member.
    Type: Application
    Filed: July 27, 2018
    Publication date: August 26, 2021
    Inventors: Toshirou TOYODA, Kota FUKUDA, Hiroki NISHII, Yuya DAIKOKU, Yuka KANEKO
  • Patent number: 10436294
    Abstract: Fletching wear caused by elastic deformation in the axial direction of an input-side disk 2c due to thrust force of a pressure device is prevented. A female-spline section 13a formed around the middle section in the axial direction of the inner-circumferential surface of a center hole 19 in the input-side disk 2c and a male-spline section 12a formed around the outer-circumferential surface of one end section in the axial direction of an input rotating shaft 1b engage with a spline engagement. A disk-side fitting surface section 22 formed around a portion of the inner-circumferential surface of the center hole 19 in the input-side disk 2c that is adjacent to the other end side of the female-spline section 13a and a shaft-side fitting surface section 23 formed around a portion of the outer-circumferential surface of the input rotating shaft 1b that is adjacent to the other end side of the male spline section 12a are fitted together with an interference fit.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: October 8, 2019
    Assignees: NSK LTD., HONDA MOTOR CO., LTD.
    Inventors: Kota Fukuda, Toshirou Toyoda, Hiroki Nishii, Toshihiro Saito
  • Publication number: 20170114876
    Abstract: Fletching wear caused by elastic deformation in the axial direction of an input-side disk 2c due to thrust force of a pressure device is prevented. A female-spline section 13a formed around the middle section in the axial direction of the inner-circumferential surface of a center hole 19 in the input-side disk 2c and a male-spline section 12a formed around the outer-circumferential surface of one end section in the axial direction of an input rotating shaft 1b engage with a spline engagement. A disk-side fitting surface section 22 formed around a portion of the inner-circumferential surface of the center hole 19 in the input-side disk 2c that is adjacent to the other end side of the female-spline section 13a and a shaft-side fitting surface section 23 formed around a portion of the outer-circumferential surface of the input rotating shaft 1b that is adjacent to the other end side of the male spline section 12a are fitted together with an interference fit.
    Type: Application
    Filed: March 24, 2015
    Publication date: April 27, 2017
    Inventors: Kota FUKUDA, Toshirou TOYODA, Hiroki NISHII, Toshihiro SAITO
  • Publication number: 20130053211
    Abstract: The present invention provides a toroidal continuously variable transmission capable of setting loading pressure at low pressure while avoiding a problem of excessive pressing with centrifugal hydraulic pressure. The toroidal continuously variable transmission includes an input disc 2 to be rotated integrally with an input shaft 1 as being coupled with the input shaft which receives rotational force, and an output disc 3 which receives rotational force of the input disc 2 at a predetermined transmission ratio via a power roller 11 arranged at a space against the input disc 2 and is operated at constant output rotational speed. Further, a hydraulic pressing device 12A which presses the output disc 3 in the axial direction is arranged at a back surface of the output disc 3.
    Type: Application
    Filed: February 10, 2012
    Publication date: February 28, 2013
    Applicant: NSK LTD.
    Inventors: Kota Fukuda, Hirotaka Kishida