Patents by Inventor Kota Sadaki

Kota Sadaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210151824
    Abstract: A surface-treated steel sheet for a battery container includes a steel sheet, an iron-nickel diffusion layer formed on the steel sheet, and a nickel layer foamed on the iron-nickel diffusion layer and constituting the outermost layer. When the Fe intensity and the Ni intensity are continuously measured from the surface of the surface-treated steel sheet for a battery container along the depth direction with a high frequency glow discharge optical emission spectrometric analyzer, the thickness of the iron-nickel diffusion layer being the difference (D2?D1) between the depth (D1) at which the Fe intensity exhibits a first predetermined value and the depth (D2) at which the Ni intensity exhibits a second predetermined value is 0.04 to 0.31 ?m; and the total amount of the nickel contained in the iron-nickel diffusion layer and the nickel contained in the nickel layer is 10.8 to 26.7 g/m2.
    Type: Application
    Filed: January 29, 2021
    Publication date: May 20, 2021
    Inventors: Kota SADAKI, Koh YOSHIOKA
  • Publication number: 20210114347
    Abstract: This invention provides a roll-bonded laminate for an electronic device that exhibits high rigidity and a high elastic modulus and is suitable for housing applications. More specifically, this invention concerns a roll-bonded laminate for an electronic device composed of a stainless steel layer and an aluminum alloy layer, wherein thickness TAl (mm) and surface hardness HAl (HV) of the aluminum alloy layer and thickness TSUS (mm) and surface hardness HSUS (HV) of the stainless steel layer satisfy the correlation represented by Formula (1): HSUSTSUS2?(34.96+0.03×(HAlTAl2)2?3.57×HAlTAl2)/(?0.008×(HAlTAl2)2+0.061×HAlTAl2+1.354). This invention also concerns an electronic device housing.
    Type: Application
    Filed: March 29, 2018
    Publication date: April 22, 2021
    Applicant: TOYO KOHAN CO., LTD.
    Inventors: Kota SADAKI, Teppei KUROKAWA, Yusuke HASHIMOTO, Takafumi HATAKEDA, Takashi KOSHIRO
  • Publication number: 20210107254
    Abstract: This invention provides a roll-bonded laminate that is excellent in press workability and/or a roll-bonded laminate with improved performance and ease of handling at the time of production. More specifically, this invention relates to a roll-bonded laminate composed of a stainless steel layer and an aluminum alloy layer with the peel strength of 60 N/20 mm or higher, a roll-bonded laminate composed of a stainless steel layer and a pure aluminum layer with the peel strength of 160 N/20 mm or higher, and a roll-bonded laminate composed of a pure titanium or titanium alloy layer and an aluminum alloy layer with the peel strength of 40 N/20 mm or higher.
    Type: Application
    Filed: March 29, 2018
    Publication date: April 15, 2021
    Applicant: Toyo Kohan Co., Ltd.
    Inventors: Kota Sadaki, Takashi Koshiro, Takafumi Hatakeda
  • Publication number: 20210101364
    Abstract: This invention provides a relatively thick roll-bonded laminate that exhibits a high Erichsen value and excellent molding workability. Such roll-bonded laminate is composed of a stainless steel layer and a non-stainless steel metal layer, and it is characterized in that thickness T is 0.2 mm to 3 mm and a correlation between a proportion PSUS of thickness TSUS of the stainless steel layer relative to thickness T and a half width FWHM200 of a peak exhibiting a crystal plane orientation (200) determined by X-ray diffraction analysis of the stainless steel layer side satisfies the correlation represented by the formula: FWHM200?0.0057PSUS+0.4.
    Type: Application
    Filed: March 29, 2018
    Publication date: April 8, 2021
    Applicant: TOYO KOHAN CO., LTD
    Inventors: Yusuke HASHIMOTO, Kota SADAKI, Teppei KUROKAWA, Takashi KOSHIRO, Takafumi HATAKEDA
  • Patent number: 10950828
    Abstract: A surface-treated steel sheet for a battery container, including a steel sheet, an iron-nickel diffusion layer formed on the steel sheet, and a nickel layer formed on the iron-nickel diffusion layer and constituting the outermost layer, wherein when the Fe intensity and the Ni intensity are continuously measured from the surface of the surface-treated steel sheet for a battery container along the depth direction with a high frequency glow discharge optical emission spectrometric analyzer, the thickness of the iron-nickel diffusion layer being the difference between the depth at which the Fe intensity exhibits a first predetermined value and the depth at which the Ni intensity exhibits a second predetermined value is 0.04 to 0.31 ?m; and the total amount of the nickel contained in the iron-nickel diffusion layer and the nickel contained in the nickel layer is 10.8 to 26.7 g/m2.
    Type: Grant
    Filed: December 5, 2016
    Date of Patent: March 16, 2021
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Kota Sadaki, Koh Yoshioka
  • Publication number: 20210028415
    Abstract: The present invention provides a nickel-plated heat-treated steel sheet for a battery can (1), having a nickel layer with a nickel amount of 4.4 to 26.7 g/m2 on a steel sheet (11), wherein when the Fe intensity and the Ni intensity are continuously measured along the depth direction from the surface of the nickel-plated heat-treated steel sheet for a battery can, by using a high frequency glow discharge optical emission spectrometric analyzer, the difference (D2-D1) between the depth (D1) at which the Fe intensity exhibits a first predetermined value and the depth (D2) at which the Ni intensity exhibits a second predetermined value is less than 0.04 ?m.
    Type: Application
    Filed: September 11, 2020
    Publication date: January 28, 2021
    Inventors: Kota SADAKI, Koh YOSHIOKA
  • Patent number: 10873061
    Abstract: A nickel-plated heat-treated steel sheet for a battery can, having a nickel layer with a nickel amount of 4.4 to 26.7 g/m2 on a steel sheet. When the Fe intensity and the Ni intensity are continuously measured along the depth direction from the surface of the nickel-plated heat-treated steel sheet for a battery can, by using a high frequency glow discharge optical emission spectrometric analyzer, the difference between the depth at which the Fe intensity exhibits a first predetermined value and the depth at which the Ni intensity exhibits a second predetermined value is less than 0.04 ?m.
    Type: Grant
    Filed: December 5, 2016
    Date of Patent: December 22, 2020
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Kota Sadaki, Koh Yoshioka
  • Publication number: 20200101558
    Abstract: [Problem] To provide: a roil-bonded body which is able to be suppressed in waviness in the surface; and a method for producing this roil-bonded body. [Solution] A roll-bonded body according to the present invention is obtained by bonding a first metal layer and a second metal layer with each other by means of rolling, and is characterized in that the surface of the first metal layer has an arithmetic average waviness (Wa1) 0.01-0.96 and a maximum waviness height (Wz1) of 0.2-5.0 ?m.
    Type: Application
    Filed: May 14, 2018
    Publication date: April 2, 2020
    Inventors: Yusuke HASHIMOTO, Teppei KUROKAWA, Takashi KOSHIRO, Kota SADAKI
  • Publication number: 20200031096
    Abstract: This invention provides a metal laminate that maintains functionality such as radiation performance and is excellent in dimensional accuracy after press work. Such metal laminate is a roll-bonded laminate composed of 2 or more metal layers, which exhibits a ratio ?/T of the standard deviation ? of thickness T1 of the outermost layer to thickness T of the roll-bonded laminate of 0% of 4.0%, the thickness T of 2 mm or less, and the deviation of the thickness T of 4.0% or less.
    Type: Application
    Filed: February 7, 2018
    Publication date: January 30, 2020
    Applicant: Toyo Kohan Co., Ltd.
    Inventors: Kota Sadaki, Teppei Kurokawa, Yusuke Hashimoto, Takafumi Hatakeda
  • Patent number: 10526109
    Abstract: Provided is a container-use surface treated steel sheet which is manufactured without using chromium and exhibits excellent working adhesion with a coated organic resin, a method of manufacturing the container-use surface treated steel sheet, an organic resin coated surface treated steel sheet. The container-use surface treated steel sheet is a surface treated steel sheet where nickel plating is applied to at least one-side surface of surfaces of a steel sheet by coating, wherein nickel plating has a fine particle shape formed by fine particles which has particle density of 2 to 500 pieces/?m2 and having an average particle size of 0.05 to 0.7 ?m. The container-use surface treated steel sheet is also characterized in that a coating weight of the nickel plating of the container-use surface treated steel sheet is 0.1 to 12 g/m2, metal tin is contained in coating of the nickel plating, and an amount of metal tin is 0.05 to 0.1 g/m2.
    Type: Grant
    Filed: May 24, 2013
    Date of Patent: January 7, 2020
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Shinichi Taya, Hiroshi Doi, Etsuro Tsutsumi, Kota Sadaki, Masahiro Kai
  • Patent number: 10441991
    Abstract: There is provided a method of manufacturing a cylindrical container using a metal sheet on at least one surface of which the metal is exposed. The method includes: obtaining a blank having a hexagonal shape from the metal sheet; and processing the blank into a cylindrical shape by pressing a central part of the blank with a punch in a state in which a peripheral part of the blank is clamped between a die for drawing process and a blank holder. The method is characterized by the following features. At least one of the die for drawing process and the blank holder has a groove-formed area at a portion of a surface thereof. The portion corresponds to a side of the blank. The groove-formed area is formed with a plurality of grooves along the circumferential direction.
    Type: Grant
    Filed: August 28, 2013
    Date of Patent: October 15, 2019
    Assignee: TOYO KOHAN CO., LTD
    Inventors: Yasuyuki Ikeda, Shinichi Taya, Kota Sadaki
  • Publication number: 20180366691
    Abstract: A nickel-plated heat-treated steel sheet for a battery can, having a nickel layer with a nickel amount of 4.4 to 26.7 g/m2 on a steel sheet. When the Fe intensity and the Ni intensity are continuously measured along the depth direction from the surface of the nickel-plated heat-treated steel sheet for a battery can, by using a high frequency glow discharge optical emission spectrometric analyzer, the difference between the depth at which the Fe intensity exhibits a first predetermined value and the depth at which the Ni intensity exhibits a second predetermined value is less than 0.04 ?m.
    Type: Application
    Filed: December 5, 2016
    Publication date: December 20, 2018
    Inventors: Kota SADAKI, Koh YOSHIOKA
  • Publication number: 20180351138
    Abstract: A surface-treated steel sheet for a battery container, including a steel sheet, an iron-nickel diffusion layer formed on the steel sheet, and a nickel layer formed on the iron-nickel diffusion layer and constituting the outermost layer, wherein when the Fe intensity and the Ni intensity are continuously measured from the surface of the surface-treated steel sheet for a battery container along the depth direction with a high frequency glow discharge optical emission spectrometric analyzer, the thickness of the iron-nickel diffusion layer being the difference between the depth at which the Fe intensity exhibits a first predetermined value and the depth at which the Ni intensity exhibits a second predetermined value is 0.04 to 0.31 ?m; and the total amount of the nickel contained in the iron-nickel diffusion layer and the nickel contained in the nickel layer is 4.4 g/m2 or more and less than 10.8 g/m2.
    Type: Application
    Filed: December 5, 2016
    Publication date: December 6, 2018
    Inventors: Kengo ASADA, Masao SUDA, Kota SADAKI, Hideyuki MINAGI
  • Publication number: 20180347061
    Abstract: A surface-treated steel sheet for a battery container, including a steel sheet, an iron-nickel diffusion layer formed on the steel sheet, and a nickel layer formed on the iron-nickel diffusion layer and constituting the outermost layer, wherein when the Fe intensity and the Ni intensity are continuously measured from the surface of the surface-treated steel sheet for a battery container along the depth direction with a high frequency glow discharge optical emission spectrometric analyzer, the thickness of the iron-nickel diffusion layer being the difference between the depth at which the Fe intensity exhibits a first predetermined value and the depth at which the Ni intensity exhibits a second predetermined value is 0.04 to 0.31 ?m; and the total amount of the nickel contained in the iron-nickel diffusion layer and the nickel contained in the nickel layer is 10.8 to 26.7 g/m2.
    Type: Application
    Filed: December 5, 2016
    Publication date: December 6, 2018
    Inventors: Kota SADAKI, Koh YOSHIOKA
  • Publication number: 20150246384
    Abstract: There is provided a method of manufacturing a cylindrical container using a metal sheet on at least one surface of which the metal is exposed. The method includes: obtaining a blank having a hexagonal shape from the metal sheet; and processing the blank into a cylindrical shape by pressing a central part of the blank with a punch in a state in which a peripheral part of the blank is clamped between a die for drawing process and a blank holder. The method is characterized by the following features. At least one of the die for drawing process and the blank holder has a groove-formed area at a portion of a surface thereof. The portion corresponds to a side of the blank. The groove-formed area is formed with a plurality of grooves along the circumferential direction.
    Type: Application
    Filed: August 28, 2013
    Publication date: September 3, 2015
    Inventors: Yasuyuki Ikeda, Shinichi Taya, Kota Sadaki
  • Publication number: 20150111057
    Abstract: Provided is a container-use surface treated steel sheet which is manufactured without using chromium and exhibits excellent working adhesion with a coated organic resin, a method of manufacturing the container-use surface treated steel sheet, an organic resin coated surface treated steel sheet. The container-use surface treated steel sheet is a surface treated steel sheet where nickel plating is applied to at least one-side surface of surfaces of a steel sheet by coating, wherein nickel plating has a fine particle shape formed by fine particles which has particle density of 2 to 500 pieces/?m2 and having an average particle size of 0.05 to 0.7 ?m. The container-use surface treated steel sheet is also characterized in that a coating weight of the nickel plating of the container-use surface treated steel sheet is 0.1 to 12 g/m2, metal tin is contained in coating of the nickel plating, and an amount of metal tin is 0.05 to 0.1 g/m2.
    Type: Application
    Filed: May 24, 2013
    Publication date: April 23, 2015
    Applicant: TOYO KOHAN CO., LTD.
    Inventors: Shinichi Taya, Hiroshi Doi, Etsuro Tsutsumi, Kota Sadaki, Masahiro Kai