Patents by Inventor Kota Shirai

Kota Shirai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10295711
    Abstract: A prototype aluminum mold for stampers that is used to manufacture stampers having a fine irregular surface structure on the surface thereof and containing aluminum and magnesium, wherein the content of magnesium is 0.1% by mass to 3% by mass, the content of silicon is 100 ppm by mass or less, the total content of elements other than aluminum and magnesium is 500 ppm by mass or less, and the number of magnesium silicide particles having an equivalent diameter of 10 nm or more on the surface of the prototype aluminum mold for stampers is 10/1000 ?m2 or less.
    Type: Grant
    Filed: March 26, 2013
    Date of Patent: May 21, 2019
    Assignees: Mitsubishi Chemical Corporation, Nippon Light Metal Company, Ltd.
    Inventors: Katsuhiro Kojima, Hiroshi Onomoto, Hiroaki Kita, Kota Shirai, Hiroshi Okada, Kazume Mochizuki
  • Publication number: 20160325788
    Abstract: The present invention provides an aluminum-alloy automotive underbody part having adequate strength even when using a part forged from an aluminum alloy casting material and an effective method for manufacturing said underbody part. The present invention pertains to an automotive underbody part characterized in being an aluminum alloy forged part in which the average inverse of the Schmid factor, calculated based on the crystal orientation in the direction of load stress in the maximum stress area when external force is applied, is 2.3 or more.
    Type: Application
    Filed: November 14, 2014
    Publication date: November 10, 2016
    Applicant: NIPPON LIGHT METAL COMPANY, LIMITED
    Inventors: Kota Shirai, Tetsuya Ijiri, Hiroshi Okada, Shinichiro Sumi, Koichi Wakai, Yoshihiko Moriyama
  • Patent number: 9138936
    Abstract: The invention relates to a stamper in which an oxide film having a fine concave-convex structure made up of a plurality of fine pores having an aspect ratio represented by [the depth of the fine pores/the average interval between the fine pores] of 1 to 4 is formed on the surface of an aluminum base material which is made of aluminum having a content of Ti of 150 ppm to 500 ppm, a content of B or C of 1 ppm to 50 ppm and a purity of 99.9% or more. According to the invention, it is possible to provide a low-cost stamper in which the emergence of a pattern derived from the traces of crystal grains on the surface of the oxide film is suppressed, an article having a favorable appearance, which is manufactured using the above stamper, and a method for manufacturing the above.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: September 22, 2015
    Assignees: Nippon Light Metal Company, Ltd., Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroaki Kita, Kota Shirai, Katsuhiro Kojima
  • Patent number: 9057143
    Abstract: The present invention relates to an aluminum die base material for a stamper having a component composition that contains 0.5% by weight to 3.0% by weight of Mg, the total amount of elements other than Mg, including unavoidable impurities, is 500 ppm or less, and the remainder is composed of Al, and a forged structure in which the average crystal grain size is 1000 ?m or less and the surface area ratio of second phase particles is 0.10% or less. According to the present application, a stamper can be provided in which, together with the crystal grain size of the aluminum being refined, the formation of second phase particles is inhibited, surface irregularities attributable to mirrored surface polishing are reduced, and a uniform relief pattern is formed by anodic oxidation treatment.
    Type: Grant
    Filed: September 10, 2010
    Date of Patent: June 16, 2015
    Assignees: Nippon Light Metal Company, Ltd., Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroaki Kita, Kota Shirai, Hisakazu Ito
  • Publication number: 20150053566
    Abstract: Disclosed herein are a stamper which has anodized alumina formed on the surface thereof and which will not cause macroscopic unevenness or color unevenness on the transcribed surface; a method for producing the same; and a method for producing a molded material without macroscopic unevenness or color unevenness on the transcribed surface thereof by using such a stamper. The stamper includes alumina which has a microasperity structure and which is formed by anodization on the surface of a prototype aluminum mold having an aluminum purity of 99.5% or more, an average crystal-grain diameter of 1 mm or less, and an arithmetic mean surface roughness Ra of 0.05 ?m or less. The use of this stamper enables the production of a molded material which does not have macroscopic unevenness or color unevenness on the transcribed surface thereof and which is suitable for use as an antireflection article and the like.
    Type: Application
    Filed: September 15, 2014
    Publication date: February 26, 2015
    Applicants: MITSUBISHI RAYON CO., LTD., NIPPON LIGHT METAL COMPANY, LTD., KANAGAWA ACADEMY OF SCIENCE AND TECHNOLOGY
    Inventors: Katsuhiro KOJIMA, Eiko OKAMOTO, Yoshihiro UOZU, Seiji TONE, Hideki Masuda, Takashi YANAGISHITA, Hiroaki KITA, Hisakazu ITO, Kota SHIRAI, Masayuki SAEKI
  • Publication number: 20150050455
    Abstract: A prototype aluminum mold for stampers that is used to manufacture stampers having a fine irregular surface structure on the surface thereof and containing aluminum and magnesium, wherein the content of magnesium is 0.1% by mass to 3% by mass, the content of silicon is 100 ppm by mass or less, the total content of elements other than aluminum and magnesium is 500 ppm by mass or less, and the number of magnesium silicide particles having an equivalent diameter of 10 nm or more on the surface of the prototype aluminum mold for stampers is 10/1000 ?m2 or less.
    Type: Application
    Filed: March 26, 2013
    Publication date: February 19, 2015
    Inventors: Katsuhiro Kojima, Hiroshi Onomoto, Hiroaki Kita, Kota Shirai, Hiroshi Okada, Kazume Mochizuki
  • Patent number: 8679640
    Abstract: Provided is an Al alloy member with an excellent mechanical strength that is sufficient for use in large-scale manufacturing apparatuses. The Al alloy member is characterized in that, in mass %, Mg concentration is 5.0% or less, Ce concentration is 15% or less, Zr concentration is 0.15% or less, the balance comprises Al and unavoidable impurities, the elements of the unavoidable impurities are respectively 0.01% or less, and the Vickers hardness of the Al alloy member is greater than 30.
    Type: Grant
    Filed: July 28, 2009
    Date of Patent: March 25, 2014
    Assignees: National University Corporation Tohoku University, Nippon Light Metal Company, Ltd.
    Inventors: Tadahiro Ohmi, Masafumi Kitano, Minoru Tahara, Hisakazu Ito, Kota Shirai, Masayuki Saeki
  • Publication number: 20130200541
    Abstract: The invention relates to a stamper in which an oxide film having a fine concave-convex structure made up of a plurality of fine pores having an aspect ratio represented by [the depth of the fine pores/the average interval between the fine pores] of 1 to 4 is formed on the surface of an aluminum base material which is made of aluminum having a content of Ti of 150 ppm to 500 ppm, a content of B or C of 1 ppm to 50 ppm and a purity of 99.9% or more. According to the invention, it is possible to provide a low-cost stamper in which the emergence of a pattern derived from the traces of crystal grains on the surface of the oxide film is suppressed, an article having a favorable appearance, which is manufactured using the above stamper, and a method for manufacturing the above.
    Type: Application
    Filed: September 28, 2011
    Publication date: August 8, 2013
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroaki Kita, Kota Shirai, Katsuhiro Kojima
  • Publication number: 20120171427
    Abstract: The present invention relates to an aluminum die base material for a stamper having a component composition that contains 0.5% by weight to 3.0% by weight of Mg, the total amount of elements other than Mg, including unavoidable impurities, is 500 ppm or less, and the remainder is composed of Al, and a forged structure in which the average crystal grain size is 1000 ?m or less and the surface area ratio of second phase particles is 0.10% or less. According to the present application, a stamper can be provided in which, together with the crystal grain size of the aluminum being refined, the formation of second phase particles is inhibited, surface irregularities attributable to mirrored surface polishing are reduced, and a uniform relief pattern is formed by anodic oxidation treatment.
    Type: Application
    Filed: September 10, 2010
    Publication date: July 5, 2012
    Inventors: Hiroaki Kita, Kota Shirai, Hisakazu Ito
  • Publication number: 20110177355
    Abstract: Provided is an Al alloy member with an excellent mechanical strength that is sufficient for use in large-scale manufacturing apparatuses. The Al alloy member is characterized in that, in mass %, Mg concentration is 5.0% or less, Ce concentration is 15% or less, Zr concentration is 0.15% or less, the balance comprises Al and unavoidable impurities, the elements of the unavoidable impurities are respectively 0.01% or less, and the Vickers hardness of the Al alloy member is greater than 30.
    Type: Application
    Filed: July 28, 2009
    Publication date: July 21, 2011
    Applicants: National University Corporation Tohoku University, Nippon Light Metal Company, Ltd.
    Inventors: Tadahiro Ohmi, Masafumi Kitano, Minoru Tahara, Hisakazu Ito, Kota Shirai, Masayuki Saeki
  • Publication number: 20100243458
    Abstract: Disclosed herein are a stamper which has anodized alumina formed on the surface thereof and which will not cause macroscopic unevenness or color unevenness on the transcribed surface; a method for producing the same; and a method for producing a molded material without macroscopic unevenness or color unevenness on the transcribed surface thereof by using such a stamper. The stamper includes alumina which has a microasperity structure and which is formed by anodization on the surface of a prototype aluminum mold having an aluminum purity of 99.5% or more, an average crystal-grain diameter of 1 mm or less, and an arithmetic mean surface roughness Ra of 0.05 ?m or less. The use of this stamper enables the production of a molded material which does not have macroscopic unevenness or color unevenness on the transcribed surface thereof and which is suitable for use as an antireflection article and the like.
    Type: Application
    Filed: October 24, 2008
    Publication date: September 30, 2010
    Inventors: Katsuhiro Kojima, Eiko Okamoto, Yoshihiro Uozu, Seiji Tone, Hideki Masuda, Takashi Yanagishita, Hiroaki Kita, Hisakazu Ito, Kota Shirai, Masayuki Saeki