Patents by Inventor Kotaro Horiai
Kotaro Horiai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11949113Abstract: An electrode catalyst for a fuel cell, the electrode catalyst having high initial activity and being capable of long-term retention of said activity; and a fuel cell using the electrode catalyst for a fuel cell. The electrode catalyst for a fuel cell includes catalyst metal particles that include platinum or a platinum alloy, and carrier particles that carry said catalyst metal particles, wherein the carrier particles are a carbonaceous material having a cumulative pore volume of 0.10 cc/g or less in the diameter range of 2 nm or less, and a BET specific surface area of greater than 900 m2/g; and a fuel cell comprising the electrode catalyst for a fuel cell.Type: GrantFiled: March 13, 2019Date of Patent: April 2, 2024Assignees: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mikihiro Kataoka, Kotaro Horiai, Tomoaki Terada, Yusuke Itoh, Mikihiro Hori
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Publication number: 20240072269Abstract: The fuel cell includes a first separator electrically insulated from an anode, a first conductive member connected to the anode and passing through the first separator while being electrically insulated from the first separator, a second separator electrically insulated from the cathode, and a second conductive member connected to the cathode and passing through the second separator while being electrically insulated from the second separator.Type: ApplicationFiled: August 7, 2023Publication date: February 29, 2024Inventors: Kotaro HORIAI, Takehiro MUGISHIMA, Hitoshi NAGASAKI
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Publication number: 20240072281Abstract: A leak inspection method includes: a gas confining step of confining a fuel gas with a predetermined pressure in a fuel gas flow field; a gas supply step of continuing to supply an oxygen-containing gas with a pressure equal to or higher than a predetermined pressure or equal to or lower than the predetermined pressure to an oxygen-containing gas flow field; and a measurement step of measuring the amount of pressure change per unit time of the gas confined in the gas confining step, when a switch provided to a wiring connecting an anode and a cathode without passing through an electrolyte membrane is in an OFF state.Type: ApplicationFiled: August 28, 2023Publication date: February 29, 2024Inventors: Hitoshi NAGASAKI, Takehiro MUGISHIMA, Kotaro HORIAI
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Patent number: 11258076Abstract: The present invention relates to an electrode catalyst for a fuel cell that includes a carbon support (11) having pores (13) and catalyst particles containing platinum or a platinum alloy supported on the carbon support (11). The pores (13) of the carbon support (11) have a mode size of pores (13) in a range of 2.1 nm to 5.1 nm. A total pore volume of the pores (13) of the carbon support (11) is in a range of 21 cm3/g to 35 cm3/g. A distance between the catalyst particles and a surface of the carbon support (11) is in a range of 2.0 nm to 12 nm as a distance of a 50% cumulative frequency.Type: GrantFiled: December 11, 2017Date of Patent: February 22, 2022Assignees: Toyota Jidosha Kabushiki Kaisha, Cataler Corporation, Nippon Steel Chemical & Material Co., Ltd.Inventors: Nobuaki Mizutani, Yusuke Itoh, Toru Yamamoto, Kotaro Horiai, Mikihiro Kataoka, Yuki Makino
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Patent number: 11217796Abstract: An electrode catalyst and a method for producing the electrode catalyst are described, in which the electrode catalyst includes catalyst metal particles containing platinum or a platinum alloy, and carrier particles supporting the catalyst metal particles. The carrier particles are made of a carbonaceous material with a BET specific surface area of 700 m2/g or more. The catalyst metal particles have an average particle size of 2.5 to 4.5 nm, and a standard deviation of the particle size of the catalyst metal particles is 1.30 nm or less. The electrode catalyst has a high initial activity and is able to maintain that activity over a long period of time.Type: GrantFiled: April 17, 2018Date of Patent: January 4, 2022Assignees: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kotaro Horiai, Mikihiro Kataoka, Tomoaki Terada, Mikihiro Hori, Yuusuke Itou
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Patent number: 11139498Abstract: An electrode catalyst for fuel cells that can inhibit an increase in gas diffusion resistance includes a carbon material having a ratio of a peak intensity IA derived from an amorphous structure to a peak intensity IG derived from a graphite structure in an X-ray diffraction spectrum (ratio IA/IG) of 0.90 or less as a catalyst-supporting carrier.Type: GrantFiled: June 21, 2018Date of Patent: October 5, 2021Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Toru Yamamoto, Nobuaki Mizutani, Kohei Koyamada, Kotaro Horiai, Mikihiro Kataoka, Kenji Yamamoto
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Publication number: 20210043947Abstract: An electrode catalyst for a fuel cell, the electrode catalyst having high initial activity and being capable of long-term retention of said activity; and a fuel cell using the electrode catalyst for a fuel cell. The electrode catalyst for a fuel cell includes catalyst metal particles that include platinum or a platinum alloy, and carrier particles that carry said catalyst metal particles, wherein the carrier particles are a carbonaceous material having a cumulative pore volume of 0.10 cc/g or less in the diameter range of 2 nm or less, and a BET specific surface area of greater than 900 m2/g; and a fuel cell comprising the electrode catalyst for a fuel cell.Type: ApplicationFiled: March 13, 2019Publication date: February 11, 2021Applicants: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mikihiro KATAOKA, Kotaro Horiai, Tomoaki TERADA, Yusuke ITOH, Mikihiro HORI
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Publication number: 20200075964Abstract: The present invention relates to an electrode catalyst for a fuel cell that includes a carbon support (11) having pores (13) and catalyst particles containing platinum or a platinum alloy supported on the carbon support (11). The pores (13) of the carbon support (11) have a mode size of pores (13) in a range of 2.1 nm to 5.1 nm. A total pore volume of the pores (13) of the carbon support (11) is in a range of 21 cm3/g to 35 cm3/g. A distance between the catalyst particles and a surface of the carbon support (11) is in a range of 2.0 nm to 12 nm as a distance of a 50% cumulative frequency.Type: ApplicationFiled: December 11, 2017Publication date: March 5, 2020Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION, NIPPON STEEL Chemical & Material Co., Ltd.Inventors: Nobuaki MIZUTANI, Yusuke ITOH, Toru YAMAMOTO, Kotaro HORIAI, Mikihiro KATAOKA, Yuki MAKINO
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Publication number: 20180375139Abstract: An electrode catalyst for fuel cells that can inhibit an increase in gas diffusion resistance includes a carbon material having a ratio of a peak intensity IA derived from an amorphous structure to a peak intensity IG derived from a graphite structure in an X-ray diffraction spectrum (ratio IA/IG) of 0.90 or less as a catalyst-supporting carrier.Type: ApplicationFiled: June 21, 2018Publication date: December 27, 2018Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Toru YAMAMOTO, Nobuaki MIZUTANI, Kohei KOYAMADA, Kotaro HORIAI, Mikihiro KATAOKA, Kenji YAMAMOTO
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Publication number: 20180316024Abstract: [Problem] The present invention has as its object the provision of an electrode catalyst for fuel cell with a high initial activity of the electrode catalyst and able to maintain that activity over a long period of time and a method of producing the same. [Solution] The present invention relates to an electrode catalyst for fuel cell, comprising catalyst metal particles containing platinum or a platinum alloy and carrier particles supporting the catalyst metal particles, wherein the carrier particles are made of a carbonaceous material with a BET specific surface area of 700 m2/g or more, wherein the catalyst metal particles have an average particle size of 2.5 to 4.5 nm, and wherein a standard deviation of the particle size of the catalyst metal particles is 1.30 nm or less.Type: ApplicationFiled: April 17, 2018Publication date: November 1, 2018Applicants: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kotaro HORIAI, Mikihiro KATAOKA, Tomoaki TERADA, Mikihiro HORI, Yuusuke ITOU
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Publication number: 20180241046Abstract: There are provided a catalyst layer for a fuel cell electrode and a method of producing the same. The catalyst layer for a fuel cell electrode includes a metal-supported catalyst including a carbon carrier and a metal catalyst supported on the carbon carrier and a fluororesin ionomer. A value obtained when a primary particle diameter of the carbon carrier measured with an SEM, a pH value of the metal-supported catalyst measured by a specific method, and a ratio between a weight of the fluororesin ionomer and a weight of the carbon carrier of the metal-supported catalyst are applied to a specific formula is a certain value or more.Type: ApplicationFiled: February 20, 2018Publication date: August 23, 2018Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Yusuke Itoh, Mikihiro Hori, Mikihiro Kataoka, Kenji Yamamoto, Kotaro Horiai, Yuki Makino