Patents by Inventor Kouichi Anzai

Kouichi Anzai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10384262
    Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: August 20, 2019
    Assignee: TOHOKU UNIVERSITY
    Inventors: Masayuki Itamura, Kouichi Anzai
  • Patent number: 10118219
    Abstract: An excellent cast and forged product that is superior in mechanical properties and has a microstructure and which may not only be a thin but also be a thick product can be made without using complicated process steps or equipment. A semisolid casting and forging method is provided in which a metal melt is teemed so that it is supercooled into a lower die in a press so controlled that the metal melt has a rate of solidification as desired, thereby preparing a semisolid slurry; an upper die is brought into contact with the semisolid slurry; and thereafter at least one of the upper and lower dies is moved relatively towards the other at a rate of movement between 0.1 and 1.5 m/sec, thereby compressing the semisolid slurry to mold it into a product. The semisolid slurry preferably has crystal grains of a grain size of 50 ?m or less.
    Type: Grant
    Filed: October 9, 2014
    Date of Patent: November 6, 2018
    Assignee: TOHOKU UNIVERSITY
    Inventors: Masayuki Itamura, Kouichi Anzai
  • Publication number: 20160250684
    Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.
    Type: Application
    Filed: April 13, 2015
    Publication date: September 1, 2016
    Inventors: Masayuki ITAMURA, Kouichi ANZAI
  • Publication number: 20160228946
    Abstract: An excellent cast and forged product that is superior in mechanical properties and has a microstructure and which may not only be a thin but also be a thick product can be made without using complicated process steps or equipment. A semisolid casting and forging method is provided in which a metal melt is teemed so that it is supercooled into a lower die in a press so controlled that the metal melt has a rate of solidification as desired, thereby preparing a semisolid slurry; an upper die is brought into contact with the semisolid slurry; and thereafter at least one of the upper and lower dies is moved relatively towards the other at a rate of movement between 0.1 and 1.5 m/sec, thereby compressing the semisolid slurry to mold it into a product. The semisolid slurry preferably has crystal grains of a grain size of 50 ?m or less.
    Type: Application
    Filed: October 9, 2014
    Publication date: August 11, 2016
    Inventors: Masayuki ITAMURA, Kouichi ANZAI
  • Patent number: 9038705
    Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.
    Type: Grant
    Filed: September 18, 2012
    Date of Patent: May 26, 2015
    Assignee: TOHOKU UNIVERSITY
    Inventors: Masayuki Itamura, Kouichi Anzai
  • Publication number: 20140251569
    Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.
    Type: Application
    Filed: September 18, 2012
    Publication date: September 11, 2014
    Inventors: Masayuki Itamura, Kouichi Anzai
  • Publication number: 20090095434
    Abstract: A manufacturing method of semi-solid metal slurry which pours a molten metal into a container to manufacture the semi-solid slurry, characterized in that a difference in height (Hin) between the molten metal and a bottom portion of the container is determined to be 3.5-fold or above of a diameter (D) of the container, and the molten metal is poured in such a manner that self-mixing occurs without requiring mixing from the outside.
    Type: Application
    Filed: May 19, 2005
    Publication date: April 16, 2009
    Inventors: Ayako Kikuchi, Kouichi Anzai, Masayuki Itamura, Masao Kikuchi, Eisuke Niiyama