Patents by Inventor Kouichi Mochizuki

Kouichi Mochizuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11976619
    Abstract: A movable core is driven by a magnetic attraction force with a fixed core to move a valve body to inject fuel. A yoke accommodates the fixed core. A coil is in a coil chamber between the fixed core and the yoke. The coil chamber is filled with a filling resin member being electrically insulative. The fixed core has a core facing surface facing the movable core and includes a protruding portion that protrudes radially outer side and is in contact with the yoke to conduct the magnetic flux. A resin molding flow channel is formed in the protruding portion to cause molten resin serving as the filling resin member to flow into the coil chamber. A length of the protruding portion along a cylinder center line is set to be shorter toward a radially outer side.
    Type: Grant
    Filed: July 15, 2021
    Date of Patent: May 7, 2024
    Assignee: DENSO CORPORATION
    Inventors: Hideo Tsukada, Kouichi Mochizuki
  • Patent number: 11619200
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a holder, and a stopper. The movable core has an inner core that contacts the stopper, and an outer core press-fitted to an outer peripheral surface of the inner core. The outer core has, in a moving direction of the movable core, a press-fit region which is press-fitted to the outer peripheral surface of the inner core, and a non-press-fit region which is not press-fitted to the outer peripheral surface of the inner core and is adjacent to the press-fit region in the moving direction. Between the inner peripheral surface of the holder and the outer peripheral surface of the movable core, the smallest gap in the press-fit region is larger than the smallest gap in the non-press-fit region.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: April 4, 2023
    Assignee: DENSO CORPORATION
    Inventors: Shinsuke Yamamoto, Kouichi Mochizuki
  • Publication number: 20230016650
    Abstract: An upper housing is provided between a fixed core and a housing opposite to a nozzle hole with respect to a coil. The upper housing is configured to form a magnetic circuit with the fixed core and the housing. The upper housing has a first tapered surface formed on an outer peripheral wall and a first cylindrical surface formed on an inner peripheral wall. The housing has a second tapered surface that radially faces the first tapered surface. The fixed core has a second cylindrical surface that radially faces the first cylindrical surface.
    Type: Application
    Filed: September 28, 2022
    Publication date: January 19, 2023
    Inventors: Yuunosuke HARADA, Kouichi MOCHIZUKI, Keita IMAI, Masaru MOTOKI, Jun YAMASHITA, Kouta MAEKAWA
  • Patent number: 11542901
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a spring and a cup. The movable core has a first core contact surface which contacts the valve body when the movable core is moved by a predetermined distance away from a nozzle hole, and a second core contact surface which contacts the cup when the movable core is moved away from the nozzle hole. The movable core, the cup and the valve body form a fuel storage chamber which is surrounded by the movable core, the cup and the valve body to accumulate fuel. The first core contact surface is located inside the fuel storage chamber. The first core contact surface and the second core contact surface have a communication groove through which the inside and the outside of the fuel storage chamber communicate with each other.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: January 3, 2023
    Assignee: DENSO CORPORATION
    Inventors: Kouichi Mochizuki, Atsuya Okamoto, Shinsuke Yamamoto, Yuki Watanabe
  • Patent number: 11421636
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a spring, and a cup. The spring is elastically deformed according to valve opening operation of the valve body, and exerts a valve closing elastic force for closing the valve body. The cup contacts a valve closing contact surface of the valve body, and transmits the valve closing elastic force to the valve body. At a start of predetermined-distance movement of the movable core together with the cup, the cup is in contact with the valve closing contact surface, and the valve body or the cup has a supply flow channel through which fuel is supplied to the valve body closing contact surface which is in a state contacting the cup.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: August 23, 2022
    Assignee: DENSO CORPORATION
    Inventors: Shinsuke Yamamoto, Kouichi Mochizuki, Atsuya Okamoto, Yuki Watanabe, Tohru Sekido
  • Patent number: 11300088
    Abstract: A valve body has a seat surface swollen toward a seating surface of an injection hole body having an injection hole. A fuel passage is between the injection hole body and the valve body and is opened and closed due to separation and seating of the seat surface. In a seat portion throttle state, a flow rate of injected fuel is throttled by a gap between the seat surface and the seating surface. In an injection hole throttle state, the flow rate of fuel is throttled by the injection hole. When the valve body is operated from a valve closing position to a full lift position, the seat portion throttle state is brought from the valve closing position to a predetermined intermediate position, and the injection hole throttle state is brought from the intermediate position to the full lift position.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: April 12, 2022
    Assignee: DENSO CORPORATION
    Inventors: Yuki Watanabe, Kouichi Mochizuki, Atsuya Okamoto
  • Patent number: 11242831
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a spring, a cup, and a guide. The cup contacts the spring and the valve body to transmit a valve closing elastic force to the valve body, and includes a cylindrical portion having a cylindrical shape. The guide has a sliding surface on which an outer peripheral surface of the cylindrical portion slides so as to guide the movement of the cylindrical portion in an axial direction while restricting the movement of the cylindrical portion in a radial direction. The guide has a recessed surface connected to the sliding surface and recessed to increase a gap between the recessed surface and the cup in the radial direction.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: February 8, 2022
    Assignee: DENSO CORPORATION
    Inventors: Shinsuke Yamamoto, Kouichi Mochizuki, Atsuya Okamoto
  • Publication number: 20210340943
    Abstract: A movable core is driven by a magnetic attraction force with a fixed core to move a valve body to inject fuel. A yoke accommodates the fixed core. A coil is in a coil chamber between the fixed core and the yoke. The coil chamber is filled with a filling resin member being electrically insulative. The fixed core has a core facing surface facing the movable core and includes a protruding portion that protrudes radially outer side and is in contact with the yoke to conduct the magnetic flux. A resin molding flow channel is formed in the protruding portion to cause molten resin serving as the filling resin member to flow into the coil chamber. A length of the protruding portion along a cylinder center line is set to be shorter toward a radially outer side.
    Type: Application
    Filed: July 15, 2021
    Publication date: November 4, 2021
    Inventors: Hideo TSUKADA, Kouichi MOCHIZUKI
  • Publication number: 20210285412
    Abstract: A valve body has a seat surface swollen toward a seating surface of an injection hole body having an injection hole. A fuel passage is between the injection hole body and the valve body and is opened and closed due to separation and seating of the seat surface. In a seat portion throttle state, a flow rate of injected fuel is throttled by a gap between the seat surface and the seating surface. In an injection hole throttle state, the flow rate of fuel is throttled by the injection hole. When the valve body is operated from a valve closing position to a full lift position, the seat portion throttle state is brought from the valve closing position to a predetermined intermediate position, and the injection hole throttle state is brought from the intermediate position to the full lift position.
    Type: Application
    Filed: May 26, 2021
    Publication date: September 16, 2021
    Inventors: Yuki WATANABE, Kouichi MOCHIZUKI, Atsuya OKAMOTO
  • Publication number: 20210277861
    Abstract: A fuel injection valve including: an injection hole body formed of metal and having an injection hole configured to inject fuel; and a metal holder that has a cylindrical shape having an insertion port in which the injection hole body is inserted, and is fusion welded to a portion of the injection hole body located inside the insertion port. The injection hole body includes a body-side fused portion formed by fusion welding, a heat-affected portion which is located on a side of the insertion port with respect to the body-side fused portion, and of which a tissue structure is changed due to heat of the fusion welding, and a seal portion located on an opposite side of the heat-affected portion from the body-side fused portion and extending in an annular shape around a cylinder center line of the holder to come into close contact with the holder.
    Type: Application
    Filed: May 25, 2021
    Publication date: September 9, 2021
    Inventors: Kouichi MOCHIZUKI, Koichi OHATA, Atsuya OKAMOTO, Noritsugu KATO, Yuki KATO
  • Patent number: 11047352
    Abstract: A fuel injection valve includes: a housing that includes an injection hole and a valve seat; a needle that includes a flange at a radially outer side of the needle and opens or closes the injection hole; a movable core that is installed on the valve seat side of the flange; a first spring that urges the needle toward the valve seat side; a second spring that urges the movable core toward an opposite side, which is opposite from the valve seat; and a limiting member that is installed on a radially outer side of the needle such that the limiting member enables movement of the movable core between the limiting member and the flange on the valve seat side of the flange. The limiting member includes an outside projection, which supports the second spring; and a tubular portion and an inside projection, which are contactable with the movable core.
    Type: Grant
    Filed: August 15, 2019
    Date of Patent: June 29, 2021
    Assignee: DENSO CORPORATION
    Inventors: Shinsuke Yamamoto, Kouichi Mochizuki
  • Patent number: 10975820
    Abstract: A fuel injection valve includes: a circular plate portion that is abuttable against an end surface of a needle opposite from a valve seat while the needle being provided to open and close an injection hole upon lifting and seating of the needle relative to the valve seat; and a tubular portion that extends from the circular plate portion toward the valve seat and has an end part, which is opposite from the circular plate portion and is abuttable against a movable core second contact surface of a movable core opposite from the valve seat. In a state where the circular plate portion abuts against the needle, and the tubular portion abuts against the movable core, a gap is formed between a flange member end surface of a flange of the needle and a movable core first contact surface of the movable core opposite from the valve seat.
    Type: Grant
    Filed: July 22, 2019
    Date of Patent: April 13, 2021
    Assignee: DENSO CORPORATION
    Inventors: Tomoji Matsukawa, Eiji Itoh, Shinsuke Yamamoto, Kouichi Mochizuki
  • Publication number: 20200224622
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a spring, and a cup. The spring is elastically deformed according to valve opening operation of the valve body, and exerts a valve closing elastic force for closing the valve body. The cup contacts a valve closing contact surface of the valve body, and transmits the valve closing elastic force to the valve body. At a start of predetermined-distance movement of the movable core together with the cup, the cup is in contact with the valve closing contact surface, and the valve body or the cup has a supply flow channel through which fuel is supplied to the valve body closing contact surface which is in a state contacting the cup.
    Type: Application
    Filed: March 26, 2020
    Publication date: July 16, 2020
    Inventors: Shinsuke YAMAMOTO, Kouichi MOCHIZUKI, Atsuya OKAMOTO, Yuki WATANABE, Tohru SEKIDO
  • Publication number: 20200224620
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a spring and a cup. The movable core has a first core contact surface which contacts the valve body when the movable core is moved by a predetermined distance away from a nozzle hole, and a second core contact surface which contacts the cup when the movable core is moved away from the nozzle hole. The movable core, the cup and the valve body form a fuel storage chamber which is surrounded by the movable core, the cup and the valve body to accumulate fuel. The first core contact surface is located inside the fuel storage chamber. The first core contact surface and the second core contact surface have a communication groove through which the inside and the outside of the fuel storage chamber communicate with each other.
    Type: Application
    Filed: March 26, 2020
    Publication date: July 16, 2020
    Inventors: Kouichi MOCHIZUKI, Atsuya OKAMOTO, Shinsuke YAMAMOTO, Yuki WATANABE
  • Publication number: 20200224621
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a spring, a cup, and a guide. The cup contacts the spring and the valve body to transmit a valve closing elastic force to the valve body, and includes a cylindrical portion having a cylindrical shape. The guide has a sliding surface on which an outer peripheral surface of the cylindrical portion slides so as to guide the movement of the cylindrical portion in an axial direction while restricting the movement of the cylindrical portion in a radial direction. The guide has a recessed surface connected to the sliding surface and recessed to increase a gap between the recessed surface and the cup in the radial direction.
    Type: Application
    Filed: March 26, 2020
    Publication date: July 16, 2020
    Inventors: Shinsuke YAMAMOTO, Kouichi MOCHIZUKI, Atsuya OKAMOTO
  • Publication number: 20200224619
    Abstract: A fuel injection valve includes a valve body, a fixed core, a movable core, a holder, and a stopper. The movable core has an inner core that contacts the stopper, and an outer core press-fitted to an outer peripheral surface of the inner core. The outer core has, in a moving direction of the movable core, a press-fit region which is press-fitted to the outer peripheral surface of the inner core, and a non-press-fit region which is not press-fitted to the outer peripheral surface of the inner core and is adjacent to the press-fit region in the moving direction. Between the inner peripheral surface of the holder and the outer peripheral surface of the movable core, the smallest gap in the press-fit region is larger than the smallest gap in the non-press-fit region.
    Type: Application
    Filed: March 26, 2020
    Publication date: July 16, 2020
    Inventors: Shinsuke YAMAMOTO, Kouichi MOCHIZUKI
  • Publication number: 20190368452
    Abstract: A fuel injection valve includes: a housing that includes an injection hole and a valve seat; a needle that includes a flange at a radially outer side of the needle and opens or closes the injection hole; a movable core that is installed on the valve seat side of the flange; a first spring that urges the needle toward the valve seat side; a second spring that urges the movable core toward an opposite side, which is opposite from the valve seat; and a limiting member that is installed on a radially outer side of the needle such that the limiting member enables movement of the movable core between the limiting member and the flange on the valve seat side of the flange. The limiting member includes an outside projection, which supports the second spring; and a tubular portion and an inside projection, which are contactable with the movable core.
    Type: Application
    Filed: August 15, 2019
    Publication date: December 5, 2019
    Inventors: Shinsuke Yamamoto, Kouichi Mochizuki
  • Publication number: 20190338739
    Abstract: A fuel injection valve includes: a circular plate portion that is abuttable against an end surface of a needle opposite from a valve seat while the needle being provided to open and close an injection hole upon lifting and seating of the needle relative to the valve seat; and a tubular portion that extends from the circular plate portion toward the valve seat and has an end part, which is opposite from the circular plate portion and is abuttable against a movable core second contact surface of a movable core opposite from the valve seat. In a state where the circular plate portion abuts against the needle, and the tubular portion abuts against the movable core, a gap is formed between a flange member end surface of a flange of the needle and a movable core first contact surface of the movable core opposite from the valve seat.
    Type: Application
    Filed: July 22, 2019
    Publication date: November 7, 2019
    Inventors: Tomoji MATSUKAWA, Eiji ITOH, Shinsuke YAMAMOTO, Kouichi MOCHIZUKI
  • Patent number: 10436162
    Abstract: A current control unit in a fuel injection device controls a magnitude of a current flowing through a coil during single energization. A current Ip1 flows once a signal input to the current control unit is turned ON at time t11. As a result, a movable core and a needle abut against each other with a lift amount increased at time t12, and then the needle is separated from a valve seat and pre-injection is performed. At time t13, which follows the pre-injection, the needle and movable core lift amount becomes a lift amount D1 at a time when the needle and the valve seat abut against each other, and temporary valve closing occurs. At time t14, which follows time t13, currents Ix1 and Im1 larger than the current Ip1 are caused to flow through the coil, and then main injection is performed with the needle and movable core lift amount turned into a lift amount D2 larger than the lift amount D1. Therefore, fuel injection can be performed twice during the single energization.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: October 8, 2019
    Assignee: DENSO CORPORATION
    Inventors: Shinsuke Yamamoto, Eiji Itoh, Kouichi Mochizuki
  • Patent number: 10428778
    Abstract: A fuel injection valve includes: a housing that includes an injection hole and a valve seat; a needle that includes a flange at a radially outer side of the needle and opens or closes the injection hole; a movable core that is installed on the valve seat side of the flange; a first spring that urges the needle toward the valve seat side; a second spring that urges the movable core toward an opposite side, which is opposite from the valve seat; and a limiting member that is installed on a radially outer side of the needle such that the limiting member enables movement of the movable core between the limiting member and the flange on the valve seat side of the flange. The limiting member includes an outside projection, which supports the second spring; and a tubular portion and an inside projection, which are contactable with the movable core.
    Type: Grant
    Filed: April 4, 2016
    Date of Patent: October 1, 2019
    Assignee: DENSO CORPORATION
    Inventors: Shinsuke Yamamoto, Kouichi Mochizuki