Patents by Inventor Kouichi Sakata

Kouichi Sakata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230041838
    Abstract: Problem: To provide a molded article for laser welding which has excellent visible light transmittance and laser transmittance and in which variation in laser transmittance is suppressed, and an agent for suppressing variation in laser transmittance of a molded article for laser welding. Solution: A molded article for laser welding comprising a polybutylene terephthalate resin composition containing 100 parts by mass of (A) a polybutylene terephthalate resin, (B) a polycarbonate resin in which the melt viscosity at 300° C. and a shear rate of 1000 sec?1 is 0.20 kPa·s or greater, and 1 part by mass or greater and 10 parts by mass or less of (C) an epoxy-based compound, the molded article having a thickness at a welded part of 1.3 mm or greater, and an agent for suppressing variation in laser transmittance of a molded article for laser welding, the agent containing an epoxy-based compound.
    Type: Application
    Filed: December 16, 2020
    Publication date: February 9, 2023
    Applicant: Polyplastics Co., Ltd.
    Inventors: Takato Isomura, Kazuya Goshima, Kouichi Sakata
  • Publication number: 20220195179
    Abstract: A method is disclosed for improving alkaline solution resistance of a thermoplastic resin by blending an aromatic polyvalent carboxylic acid ester into the thermoplastic resin. Preferably, 1 to 15 parts by mass of the aromatic polyvalent carboxylic acid ester are blended with respect to 100 parts by mass of the thermoplastic resin. Additionally, an aromatic polyvalent carboxylic acid ester can be used for improving alkaline solution resistance of a thermoplastic resin. An alkaline solution resistance improving agent is also disclosed for a thermoplastic resin, the alkaline solution resistance improving agent containing an aromatic polyvalent carboxylic acid ester.
    Type: Application
    Filed: March 24, 2020
    Publication date: June 23, 2022
    Applicant: Polyplastics Co., Ltd.
    Inventors: Kouichi Sakata, Ryusei Matsuzaki
  • Patent number: 11214680
    Abstract: A polybutylene terephthalate resin composition containing a polybutylene terephthalate resin, a silicone-based compound having a kinematic viscosity at 25° C. of 1,000 to 10,000 cSt in an amount of 0.5 to 1.8% by mass of the total mass of the polybutylene terephthalate resin composition, and an olefin-based elastomer in an amount of 5 to 20% by mass of the total mass of the polybutylene terephthalate resin composition.
    Type: Grant
    Filed: August 28, 2017
    Date of Patent: January 4, 2022
    Assignee: POLYPLASTICS CO., LTD.
    Inventors: Keiichi Osano, Kouichi Sakata
  • Patent number: 11124602
    Abstract: To provide a technique of improving adhesion of a resin molded article including a polyalkylene terephthalate resin to a silicon adhesive. A polyalkylene terephthalate resin is used in which an aromatic dicarboxylic acid excluding terephthalic acid, and/or an ester compound thereof is subjected to copolymerization as a modified component, and the content of the modified component relative to the total dicarboxylic acid component is at least 13 mol % and no more than 35 mol %. It is preferable if the modified polyalkylene terephthalate resin is a modified polybutylene terephthalate resin, and the aromatic dicarboxylic acid and/or an ester compound thereof is isophthalic acid and/or an ester compound thereof.
    Type: Grant
    Filed: May 31, 2011
    Date of Patent: September 21, 2021
    Assignee: POLYPLASTICS CO., LTD.
    Inventor: Kouichi Sakata
  • Publication number: 20210170696
    Abstract: A molded article that is used on a laser beam absorbing in laser welding side and that is possible to be marked by being irradiated with a laser beam, the molded article being composed of a resin composition containing 0.1 to 0.4 parts by mass of a carbon black per 100 parts by mass of a thermoplastic aromatic resin, the carbon black having a primary particle diameter of 20 to 40 nm and a DBP oil absorption of 100 cm3/100 g or more.
    Type: Application
    Filed: December 10, 2018
    Publication date: June 10, 2021
    Applicant: Polyplastics Co., Ltd.
    Inventor: Kouichi Sakata
  • Patent number: 10655007
    Abstract: Disclosed are: a polyalkylene terephthalate resin composition comprising (A) a polyalkylene terephthalate resin and (B) an acrylic-based core-shell polymer which has an average particle size of 2 ?m or greater and in which an amount of the core layer component is more than 80% by mass but less than 100% by mass relative to a total mass of the core layer component and a shell layer component; and a molded article which is obtained by molding the polyalkylene terephthalate resin composition.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: May 19, 2020
    Assignees: POLYPLASTICS CO., LTD., KANEKA CORPORATION
    Inventors: Kouichi Sakata, Shinya Yamada, Nobuhiro Yamamoto, Tetsuro Yamamoto, Yoshiaki Matsuoka, Toyohisa Fujimoto
  • Patent number: 10526482
    Abstract: A polybutylene terephthalate resin composition in which it is possible to effectively suppress discoloration without lowering the heat shock resistance. The polybutylene terephthalate resin composition is part of a molded article having a lightness L* value of 80 or higher as measured using a color difference meter, and includes a polybutylene terephthalate resin having a terminal carboxyl group content of 30 meq/kg or less, a carbodiimide compound, and a phosphite compound; and the phosphite compound content is 0.05-0.15 parts by mass per 100 parts by mass of polybutylene terephthalate resin.
    Type: Grant
    Filed: October 26, 2016
    Date of Patent: January 7, 2020
    Assignee: POLYPLASTICS CO., LTD.
    Inventors: Shinya Yamada, Kouichi Sakata
  • Publication number: 20190249003
    Abstract: A polybutylene terephthalate resin composition containing a polybutylene terephthalate resin, a silicone-based compound having a kinematic viscosity at 25° C. of 1,000 to 10,000 cSt in an amount of 0.5 to 1.8% by mass of the total mass of the polybutylene terephthalate resin composition, and an olefin-based elastomer in an amount of 5 to 20% by mass of the total mass of the polybutylene terephthalate resin composition.
    Type: Application
    Filed: August 28, 2017
    Publication date: August 15, 2019
    Applicant: WinTech Polymer Ltd.
    Inventors: Keiichi Osano, Kouichi Sakata
  • Patent number: 10336899
    Abstract: A polybutylene terephthalate resin composition containing a polybutylene terephthalate resin, 10 to 20% by mass of glass fiber relative to a total mass of the composition, an ethylene/ethyl acrylate copolymer, and an epoxy compound having an epoxy equivalent weight of 600 to 1,500 g/equivalent, and having a comparative tracking index (CTI) of 600 V or higher, measured in accordance with the third edition of IEC 60112.
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: July 2, 2019
    Assignee: WinTech Polymer Ltd.
    Inventors: Shotaro Moriya, Kouichi Sakata
  • Publication number: 20180319976
    Abstract: A polybutylene terephthalate resin composition in which it is possible to effectively suppress discoloration without lowering the heat shock resistance. The polybutylene terephthalate resin composition is part of a molded article having a lightness L* value of 80 or higher as measured using a color difference meter, and includes a polybutylene terephthalate resin having a terminal carboxyl group content of 30 meq/kg or less, a carbodiimide compound, and a phosphite compound; and the phosphite compound content is 0.05-0.15 parts by mass per 100 parts by mass of polybutylene terephthalate resin.
    Type: Application
    Filed: October 25, 2016
    Publication date: November 8, 2018
    Inventors: Shinya YAMADA, Kouichi SAKATA
  • Publication number: 20180201778
    Abstract: A polybutylene terephthalate resin composition containing a polybutylene terephthalate resin, 10 to 20% by mass of glass fiber relative to a total mass of the composition, an ethylene/ethyl acrylate copolymer, and an epoxy compound having an epoxy equivalent weight of 600 to 1,500 g/equivalent, and having a comparative tracking index (CTI) of 600 V or higher, measured in accordance with the third edition of IEC 60112.
    Type: Application
    Filed: July 5, 2016
    Publication date: July 19, 2018
    Applicant: WinTech Polymer Ltd.
    Inventors: Shotaro Moriya, Kouichi Sakata
  • Patent number: 9957375
    Abstract: A resin composition including an aromatic polyester resin and having high levels of hydrolysis resistance and moldability is provided. The resin composition includes an aromatic polyester resin having a terminal carboxyl group content of not more than 30 eq/ton (component A), a cyclic carbodiimide compound having at least two carbodiimide rings, each having only one carbodiimide group (component B), and a polyvalent hydroxyl group-containing compound having a hydroxyl value of not less than 200 (component C).
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: May 1, 2018
    Assignees: TEIJIN LIMITED, WINTECH POLYMER LTD.
    Inventors: Ryuji Nonokawa, Shinichiro Shoji, Shinya Yamada, Kouichi Sakata, Kazuya Goshima
  • Patent number: 9884953
    Abstract: The present invention provides a polybutylene terephthalate resin composition which does not induce swelling and bleeding of elastomer component caused by an organic solvent such as fuel, having performance of a high durability and the like in a cold cycle environment, and having an excellent resistance to hydrolysis. Specifically, relative to 100 parts by weight of a polybutylene terephthalate resin (A) having 30 meq/kg or less of the amount of terminal carboxyl groups, there are added a carbodiimide compound (B) in an amount of 0.3 to 1.5 equivalents of the carbodiimide functional group when the amount of carboxyl terminal group in the polybutylene terephthalate resin (A) is set as 1, and 20 to 100 parts by weight of a fibrous filler (C).
    Type: Grant
    Filed: June 10, 2009
    Date of Patent: February 6, 2018
    Assignee: WINTECH POLYMER LTD.
    Inventor: Kouichi Sakata
  • Publication number: 20170342260
    Abstract: Disclosed are: a polyalkylene terephthalate resin composition comprising (A) a polyalkylene terephthalate resin and (B) an acrylic-based core-shell polymer which has an average particle size of 2 ?m or greater and in which an amount of the core layer component is more than 80% by mass but less than 100% by mass relative to a total mass of the core layer component and a shell layer component; and a molded article which is obtained by molding the polyalkylene terephthalate resin composition.
    Type: Application
    Filed: December 14, 2015
    Publication date: November 30, 2017
    Applicants: WinTech Polymer Ltd., KANEKA CORPORATION
    Inventors: Kouichi Sakata, Shinya Yamada, Nobuhiro Yamamoto, Tetsuro Yamamoto, Yoshiaki Matsuoka, Toyohisa Fujimoto
  • Patent number: 9522987
    Abstract: Provided is a means for obtaining a polybutylene terephthalate resin composition that exhibits excellent hydrolysis resistance and high fluidity in a molten state. A carbodiimide compound (B) and a polyhydric hydroxyl group-containing compound (C) are added to a polybutylene terephthalate resin (A) having a terminal carboxyl group content of 30 meq/kg or lower. The polyhydric hydroxyl group-containing compound (C) that is used has a hydroxyl group value of 200 or higher. It is preferable for the polybutylene terephthalate resin (A) to have an intrinsic viscosity of 0.6 dL/g or higher.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: December 20, 2016
    Assignee: WINTECH POLYMER LTD.
    Inventors: Shinya Yamada, Kouichi Sakata, Kazuya Goshima
  • Patent number: 9434839
    Abstract: To provide a polybutylene terephthalate resin composition offering excellent flowability, wherein the resin composition raises the weld strength and heat shock resistance of a welded body obtained by welding together molded products obtained by molding the polybutylene terephthalate resin composition. [Solution] A polybutylene terephthalate resin composition comprising a polybutylene terephthalate resin (A) having a weight-average molecular weight of 60,000-80,000 inclusive and an inorganic filler (B). Preferably, also included is 5-20 mass parts of an elastomer (C) relative to 100 mass parts of the polybutylene terephthalate resin (A).
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: September 6, 2016
    Assignee: WinTech Polymer Ltd.
    Inventor: Kouichi Sakata
  • Patent number: 9249296
    Abstract: To provide a technique in which a phosphorus compound does not inhibit curing of an addition reaction type silicone-based composition even though the addition reaction type silicone-based composition is in contact with a resin molded product containing the phosphorus compound. An integrated molded product including a thermoplastic resin molded product containing a phosphorus compound, an addition reaction type silicone-based composition, and a member, in which: the thermoplastic resin molded product is in contact with the addition reaction type silicone-based composition; and a pentavalent phosphorus compound is used as the phosphorus compound. The thermoplastic resin molded product preferably contains a polybutylene terephthalate resin in light of heat resistance.
    Type: Grant
    Filed: August 17, 2011
    Date of Patent: February 2, 2016
    Assignee: POLYPLASTICS CO., LTD.
    Inventor: Kouichi Sakata
  • Publication number: 20150126658
    Abstract: Provided is a means for obtaining a polybutylene terephthalate resin composition that exhibits excellent hydrolysis resistance and high fluidity in a molten state. A carbodiimide compound (B) and a polyhydric hydroxyl group-containing compound (C) are added to a polybutylene terephthalate resin (A) having a terminal carboxyl group content of 30 meq/kg or lower. The polyhydric hydroxyl group-containing compound (C) that is used has a hydroxyl group value of 200 or higher. It is preferable for the polybutylene terephthalate resin (A) to have an intrinsic viscosity of 0.6 dL/g or higher.
    Type: Application
    Filed: March 14, 2013
    Publication date: May 7, 2015
    Inventors: Shiya Yamada, Kouichi Sakata, Kazuya Goshima
  • Publication number: 20150051324
    Abstract: A resin composition including an aromatic polyester resin and having high levels of hydrolysis resistance and moldability is provided. The resin composition includes an aromatic polyester resin having a terminal carboxyl group content of not more than 30 eq/ton (component A), a cyclic carbodiimide compound having at least two carbodiimide rings, each having only one carbodiimide group (component B), and a polyvalent hydroxyl group-containing compound having a hydroxyl value of not less than 200 (component C).
    Type: Application
    Filed: March 15, 2013
    Publication date: February 19, 2015
    Applicants: WINTECH POLYMER LTD., TEIJIN LIMITED
    Inventors: Ryuji Nonokawa, Shinichiro Shoji, Shinya Yamada, Kouichi Sakata, Kazuya Goshima
  • Patent number: RE46324
    Abstract: The present invention provides a polybutylene terephthalate resin composition, having performance of high durability and the like in a cold cycle environment, and having high strength. Specifically, relative to 100 parts by weight of a polybutylene terephthalate resin (A) having 30 meq/kg or less of the amount of terminal carboxyl groups, there are added a carbodiimide compound (B) in an amount of 0.3 to 1.5 equivalents of the carbodiimide functional group when the amount of carboxyl terminal group in the polybutylene terephthalate resin (A) is set as 1, 20 to 100 parts by weight of a fibrous filler (C), and 5 to 15 parts by weight of an elastomer (D).
    Type: Grant
    Filed: May 20, 2015
    Date of Patent: February 28, 2017
    Assignee: WINTECH POLYMER LTD.
    Inventors: Kouichi Sakata, Fumiyuki Ohtake