Patents by Inventor Kouichi Takashima

Kouichi Takashima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230167528
    Abstract: A composite material of the present disclosure contains a plurality of diamond particles, copper, and at least one first element selected from the group consisting of silicon, chromium, cobalt, nickel, molybdenum, titanium, vanadium, niobium, tantalum tungsten and aluminum, wherein the content rate of the first element based on the total mass of the copper and the first element is 50 ppm or higher and 2,000 ppm or lower.
    Type: Application
    Filed: March 3, 2021
    Publication date: June 1, 2023
    Inventors: Masatoshi MAJIMA, Gouhei TOYOSHIMA, Kouichi TAKASHIMA
  • Patent number: 8575625
    Abstract: A semiconductor element mounting member is arranged to infiltrate a matrix metal into a porous body that is formed by sintering diamond particles being in direct contact with each other and that has an infiltration auxiliary layer selectively formed only on the exposed surface of each diamond particle. A production method includes a step at which a mixture of diamond particles, a powder of a chemical element out of which the infiltration auxiliary layer is made, and an ammonium chloride powder is compressed and molded, is then heated to 900° C. or more, and is formed into the porous body. A semiconductor device has a semiconductor element mounted on an element mounting surface of the semiconductor element mounting member with a connecting layer therebetween.
    Type: Grant
    Filed: August 1, 2012
    Date of Patent: November 5, 2013
    Assignee: A.L.M.T. Corp.
    Inventors: Kouichi Takashima, Yoshifumi Aoi, Eiji Kamijo
  • Publication number: 20120292769
    Abstract: A semiconductor element mounting member is arranged to infiltrate a matrix metal into a porous body that is formed by sintering diamond particles being in direct contact with each other and that has an infiltration auxiliary layer selectively formed only on the exposed surface of each diamond particle. A production method includes a step at which a mixture of diamond particles, a powder of a chemical element out of which the infiltration auxiliary layer is made, and an ammonium chloride powder is compressed and molded, is then heated to 900° C. or more, and is formed into the porous body. A semiconductor device has a semiconductor element mounted on an element mounting surface of the semiconductor element mounting member with a connecting layer therebetween.
    Type: Application
    Filed: August 1, 2012
    Publication date: November 22, 2012
    Inventors: Kouichi Takashima, Yoshifumi Aoi, Eiji Kamijo
  • Patent number: 8178893
    Abstract: The invention provides a semiconductor element mounting substrate that, by virtue of an improvement in thermal conduction efficiency between the substrate and another member, can reliably prevent, for example, a light emitting element such as a semiconductor laser from causing a defective operation by heat generation of itself, by taking full advantage of high thermal conductivity of a diamond composite material.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: May 15, 2012
    Assignee: A. L. M. T. Corp.
    Inventors: Kouichi Takashima, Hideaki Morigami, Masashi Narita
  • Patent number: 7768120
    Abstract: The present invention provides a heat spreader 1 which includes a substrate 7 composed of a metal-containing material and in which a second-component connection surface 6 of the substrate 7 is provided with wettability with a solder and a solder block layer 14 is formed in at least one of respective regions, adjacent to each other, of the second-component connection surface 6 and a side surface 13.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: August 3, 2010
    Assignee: A.L.M.T. Corp.
    Inventor: Kouichi Takashima
  • Publication number: 20090057705
    Abstract: The invention provides a semiconductor element mounting substrate that, by virtue of an improvement in thermal conduction efficiency between the substrate and another member, can reliably prevent, for example, a light emitting element such as a semiconductor laser from causing a defective operation by heat generation of itself, by taking full advantage of high thermal conductivity of a diamond composite material.
    Type: Application
    Filed: December 21, 2006
    Publication date: March 5, 2009
    Applicant: A. L. M. T. CORP.
    Inventors: Kouichi Takashima, Hideaki Morigami, Masashi Narita
  • Patent number: 7470982
    Abstract: A configuration for a substrate for a semiconductor device which makes it possible to achieve further stabilization of the voltage for driving a semiconductor element (5) to be mounted is provided. The substrate for a semiconductor device is provided with a base (1) and an electrically insulating film (3) formed on at least a portion of the surface of this base (1). The base (1) is made of one type of material selected from the group consisting of an alloy including copper and tungsten, an alloy including copper and molybdenum, an alloy including copper, tungsten and molybdenum, a composite material including aluminum and silicon carbide, and a composite material including silicon and silicon carbide. The electrically insulating film (3) includes plural layers made of at least one type of film selected from the group consisting of a diamond-like carbon film, an aluminum oxide film and a silicon oxide film.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: December 30, 2008
    Assignee: A.L.M.T. Corp.
    Inventors: Kouichi Takashima, Kazuya Kamitake
  • Publication number: 20080298024
    Abstract: On a connection surface 2 of a base substrate 1 composed of a material including Cu, a heat spreader includes a Ni plating layer 3 having a high Cu region 5 where the content of Cu is not less than 1% by mass, in a range of not more than 2 ?m in the thickness direction from an interface with a base substrate 1, and the content of Cu in a foremost surface 6 of the Ni plating layer 3 is less than 0.5% by mass, and the adhesion strength of the Ni plating layer 3 to the base substrate 1 is not less than 90 N/mm2. A semiconductor device includes a semiconductor element, and the heat spreader for removing heat generated when the semiconductor element is operated. In a manufacturing method, a first plating layer to form the high Cu region is formed on the connection surface 2 of the base substrate 1 and heat-treated at a temperature of more than 600° C., and a second plating layer is then formed thereon and heat-treated at a temperature of not more than 600° C.
    Type: Application
    Filed: May 30, 2008
    Publication date: December 4, 2008
    Applicant: A.L.M.T. Corp.
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Osamu Suwata
  • Publication number: 20080157347
    Abstract: The present invention provides a heat spreader 1 which includes a substrate 7 composed of a metal-containing material and in which a second-component connection surface 6 of the substrate 7 is provided with wettability with a solder and a solder block layer 14 is formed in at least one of respective regions, adjacent to each other, of the second-component connection surface 6 and a side surface 13.
    Type: Application
    Filed: December 27, 2007
    Publication date: July 3, 2008
    Applicant: A. L. M. T. Corp.
    Inventor: Kouichi Takashima
  • Publication number: 20070194440
    Abstract: A configuration for a substrate for a semiconductor device which makes it possible to achieve further stabilization of the voltage for driving a semiconductor element (5) to be mounted is provided. The substrate for a semiconductor device is provided with a base (1) and an electrically insulating film (3) formed on at least a portion of the surface of this base (1). The base (1) is made of one type of material selected from the group consisting of an alloy including copper and tungsten, an alloy including copper and molybdenum, an alloy including copper, tungsten and molybdenum, a composite material including aluminum and silicon carbide, and a composite material including silicon and silicon carbide. The electrically insulating film (3) includes plural layers made of at least one type of film selected from the group consisting of a diamond-like carbon film, an aluminum oxide film and a silicon oxide film.
    Type: Application
    Filed: March 7, 2005
    Publication date: August 23, 2007
    Inventors: Kouichi Takashima, Kazuya Kamitake
  • Patent number: 7180178
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloy whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 ?m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 ?m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: February 20, 2007
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Patent number: 6979901
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloys whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 ?m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 ?m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: December 27, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Publication number: 20050230819
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloy whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 ?m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 ?m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Application
    Filed: July 6, 2005
    Publication date: October 20, 2005
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Publication number: 20040135247
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloy whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 &mgr;m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 &mgr;m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Application
    Filed: October 21, 2003
    Publication date: July 15, 2004
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Patent number: 6077360
    Abstract: A cleaning composition for a mold for molding a semiconductor device comprising an unvulcanized rubber, a cleaning agent, and water in an amount of from 1 to 30% by weight based on the total amount of the cleaning composition.The cleaning composition is preferably used as a sheet form comprising the cleaning composition itself, wherein a plurality of straight cuts are formed on the surface of the sheet in a definite direction in parallel at an definite interval for enabling folding of the sheet and at least one cutting cut may be formed on the surface such that the cutting cut crosses perpendicularly to the plural cuts.The cleaning sheet is very effective to remove soiled material on the inside surfaces of a mold formed by repeatedly molding semiconductor devices using a thermosetting resin composition.
    Type: Grant
    Filed: March 26, 1999
    Date of Patent: June 20, 2000
    Assignee: Nitto Denko Corporation
    Inventor: Kouichi Takashima
  • Patent number: 5990548
    Abstract: A plate type member of a Cu--W and/or Mo alloy can be bonded to a ceramic member or the like to form a semiconductor device package without problems, because the degree of warping of the plate type member during a heating step in its fabrication is suppressed. In the plate type member consisting of a Cu--W and/or Mo alloy, including a small amount of alkaline earth metal impurity the difference between alkaline earth metal contents in upper and lower halves of the member along the thickness direction is not more than 10 ppm, or delete "an alkaline earth" preferably not more than 5 ppm relative to the content of W and/or Mo. This plate type member is manufactured by reducing the alkaline earth metal content in W and/or Mo raw material powder, or standing a skeleton vertically upright on a refractory plate for carryiing out Cu infiltration, and performing homogeneous heating and cooling replace during the manufacturing thereby preventing maldistribution of the alkaline earth metal.
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: November 23, 1999
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Mitsunori Kobayashi, Akira Fukui, Kouichi Takashima
  • Patent number: 5925605
    Abstract: A cleaning composition for a mold for molding a semiconductor device comprising an unvulcanized rubber, a cleaning agent, and water in an amount of from 1 to 30% by weight based on the total amount of the cleaning composition.The cleaning composition is preferably used as a sheet form comprising the cleaning composition itself, wherein a plurality of straight cuts are formed on the surface of the sheet in a definite direction in parallel at an definite interval for enabling folding of the sheet and at least one cutting cut may be formed on the surface such that the cutting cut crosses perpendicularly to the plural cuts.The cleaning sheet is very effective to remove soiled material on the inside surfaces of a mold formed by repeatedly molding semiconductor devices using a thermosetting resin composition.
    Type: Grant
    Filed: July 2, 1997
    Date of Patent: July 20, 1999
    Assignee: Nitto Denko Corporation
    Inventor: Kouichi Takashima
  • Patent number: 4956132
    Abstract: A method of applying a mold-releasing agent to the molding surfaces of a mold after cleaning the surface. This method involves inserting a mold-releasing sheet between said molding surfaces of a mold coating the molding surfaces with the mold releasing agent by heating and pressing the mold-releasing sheet to cure it, and removing the cured sheet from the molding surfaces of the mold. This mold-releasing sheet is composed of (i) uncured rubber, (ii) a curing agent, and (iii) a mold releasing agent. The uncured rubber can be selected from a group consisting of chloroprene rubber, butadiene rubber, nitrile rubber, ethylene-propylene terpolymer rubber, styrene-butadiene rubber, polyisoprene rubber, butyl rubber, silicone rubber, and fluoridated rubber.
    Type: Grant
    Filed: November 7, 1988
    Date of Patent: September 11, 1990
    Assignee: Nitto Denko Corporation
    Inventors: Toshihiko Kitaura, Akio Nakamura, Masayuki Sakamoto, Kouichi Takashima, Kiyotaka Hirakawa, Matao Mizota
  • Patent number: 4935175
    Abstract: A mold-cleaning composition and sheet comprising an uncured rubber composition comprising an uncured rubber and a curing agent, and at least one removal aid selected from imidazoles and imidazolines, and a method for cleaning a mold using the mold-cleaning sheet, are disclosed. The mold-cleaining sheet is suitably used to clean molding surfaces of a mold or to remove contaminants such as burr formed at peripheries thereof in the continuous production of semiconductor devices by transfer molding.
    Type: Grant
    Filed: December 11, 1987
    Date of Patent: June 19, 1990
    Assignee: Nitto Electric Industrial Co., Ltd.
    Inventors: Toshihiko Kitaura, Akio Nakamura, Masayuki Sakamoto, Kouichi Takashima, Kiyotaka Hirakawa, Matao Mizota
  • Patent number: 4066298
    Abstract: A capsule having a cylindrical shell for containing goods to be transported, and a cover member adaped to be fitted over one end of the shell. The cover member is made from a flexible material and is provided on the leading end of the shell. The provision of the cover member of a flexible material avoids damage to or deformation of the capsule which would otherwise be caused by collision against the preceding or the next following capsule, and reduces the resistance offered to the movement of the capsule by the tubular passageway through which the capsule is moved.
    Type: Grant
    Filed: August 13, 1976
    Date of Patent: January 3, 1978
    Assignee: Hitachi, Ltd.
    Inventors: Masakatsu Sakamoto, Syosaku Watanabe, Takafumi Karino, Junichi Yazu, Kouichi Takashima, Hiroshi Miyashiro, Takeo Takagi, Takao Konno