Patents by Inventor Kouji Esaki

Kouji Esaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11480156
    Abstract: A method of evaluating quality of a wind turbine blade which has a hollow structure where an interior space of the wind turbine blade is surrounded by an outer skin which includes a laminated body includes: setting a scanning line on at least a part of an inner wall surface or an outer wall surface of the outer skin; and moving an ultrasound probe along the scanning line; generating a cross-sectional image corresponding to the scanning line, on the basis of a position of the ultrasound probe or a reflection echo to detect an indication whose echo level is greater than a first threshold; obtaining an inclination of the indication with respect to a reference line as a first parameter; and evaluating the lifetime or the breakage risk of the wind turbine blade on the basis of the first parameter.
    Type: Grant
    Filed: October 9, 2019
    Date of Patent: October 25, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takao Kuroiwa, Kouji Esaki, Kentaro Shindo, Masakazu Kamibayashi
  • Patent number: 11124242
    Abstract: A front end body structure (3) has a front wall portion (4) which forms a front surface (4b) in a front-rear direction (Da) and has edge portions which form an opening portion (4a) opened; and a ceiling wall portion (5) which is continuous with the front wall portion (4) and forms a ceiling surface (5a) facing an upper side. In t front wall portion (4), side edge portions (41, 42) on both sides in the width direction (Dw) and an upper edge portion (40) on the upper side among edge portions surrounding the opening portion (4a) have a multi-axial fiber-reinforced plastic material in which at least two directions along the outer surface are set as a fiber direction. At least a partial region of the ceiling wall part (5) including a central portion in the width direction (Dw) has a core material sandwiched between the multi-axial fiber-reinforced plastic materials.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: September 21, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD
    Inventors: Koshi Tanimoto, Ryoji Okabe, Kouji Esaki
  • Patent number: 10994753
    Abstract: The rail vehicle has a guide device configured to guide traveling of a bogie on a traveling track by rolling guide wheels in a state of bringing the guide wheels into contact with guide rails installed on both sides of the traveling track in a vehicle width direction perpendicular to a traveling direction, wherein: the guide device has an arm and the guide wheels, the arm having a central portion fixed to a stationary member, extending to both sides in the vehicle width direction, and having both end portions elastically deformable in a direction in which the guide rails extend, the guide wheels being mounted on the arm at the both end portions of the arm in the vehicle width direction; and a center of each of the guide wheels is displaced from a center line of the arm, the center line extending in the vehicle width direction.
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: May 4, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Toshifumi Kanno, Kouji Esaki, Koshi Tanimoto
  • Publication number: 20200298913
    Abstract: A front end body structure (3) has a front wall portion (4) which forms a front surface (4b) in a front-rear direction (Da) and has edge portions which form an opening portion (4a) opened; and a ceiling wall portion (5) which is continuous with the front wall portion (4) and forms a ceiling surface (5a) facing an upper side. In t front wall portion (4), side edge portions (41, 42) on both sides in the width direction (Dw) and an upper edge portion (40) on the upper side among edge portions surrounding the opening portion (4a) have a multi-axial fiber-reinforced plastic material in which at least two directions along the outer surface are set as a fiber direction. At least a partial region of the ceiling wall part (5) including a central portion in the width direction (Dw) has a core material sandwiched between the multi-axial fiber-reinforced plastic materials.
    Type: Application
    Filed: March 15, 2017
    Publication date: September 24, 2020
    Applicant: Mitsubishi Heavy Industries, Ltd.
    Inventors: Koshi TANIMOTO, Ryoji OKABE, Kouji ESAKI
  • Publication number: 20200124031
    Abstract: A method of evaluating quality of a wind turbine blade which has a hollow structure where an interior space of the wind turbine blade is surrounded by an outer skin which includes a laminated body includes: setting a scanning line on at least a part of an inner wall surface or an outer wall surface of the outer skin; and moving an ultrasound probe along the scanning line; generating a cross-sectional image corresponding to the scanning line, on the basis of a position of the ultrasound probe or a reflection echo to detect an indication whose echo level is greater than a first threshold; obtaining an inclination of the indication with respect to a reference line as a first parameter; and evaluating the lifetime or the breakage risk of the wind turbine blade on the basis of the first parameter.
    Type: Application
    Filed: October 9, 2019
    Publication date: April 23, 2020
    Inventors: Takao KUROIWA, Kouji ESAKI, Kentaro SHINDO, Masakazu KAMIBAYASHI
  • Publication number: 20190047596
    Abstract: The rail vehicle has a guide device configured to guide traveling of a bogie on a traveling track by rolling guide wheels in a state of bringing the guide wheels into contact with guide rails installed on both sides of the traveling track in a vehicle width direction perpendicular to a traveling direction, wherein: the guide device has an arm and the guide wheels, the arm having a central portion fixed to a stationary member, extending to both sides in the vehicle width direction, and having both end portions elastically deformable in a direction in which the guide rails extend, the guide wheels being mounted on the arm at the both end portions of the arm in the vehicle width direction; and a center of each of the guide wheels is displaced from a center line of the arm, the center line extending in the vehicle width direction.
    Type: Application
    Filed: February 27, 2017
    Publication date: February 14, 2019
    Inventors: Toshifumi KANNO, Kouji ESAKI, Koshi TANIMOTO
  • Publication number: 20180223793
    Abstract: Provided are a wind turbine blade, with which effective reinforcement against possible flexural deformation in a longitudinal direction is realized, and a reinforcing method for the wind turbine blade. The wind turbine blade includes a hollow blade main body having a cylindrical blade root portion and extending from the blade root portion along a blade length direction, and a reinforcing plate provided in contact with an inside surface of the blade root portion and formed of an elongated member having a dimension along the blade length direction that is larger than a dimension along a circumferential direction of the blade root portion.
    Type: Application
    Filed: September 7, 2017
    Publication date: August 9, 2018
    Inventors: Yasutaka KIMURA, Takao KUROIWA, Kouji ESAKI, Toshiyuki HIRANO, Kentaro SHINDO, Takeshi FUJITA, Keisuke OTA
  • Patent number: 10041471
    Abstract: Provided are a wind turbine blade, with which effective reinforcement against possible flexural deformation in a longitudinal direction is realized, and a reinforcing method for the wind turbine blade. The wind turbine blade includes a hollow blade main body having a cylindrical blade root portion and extending from the blade root portion along a blade length direction, and a reinforcing plate provided in contact with an inside surface of the blade root portion and formed of an elongated member having a dimension along the blade length direction that is larger than a dimension along a circumferential direction of the blade root portion.
    Type: Grant
    Filed: September 7, 2017
    Date of Patent: August 7, 2018
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yasutaka Kimura, Takao Kuroiwa, Kouji Esaki, Toshiyuki Hirano, Kentaro Shindo, Takeshi Fujita, Keisuke Ota
  • Patent number: 9327456
    Abstract: It is intended to provide a method and an apparatus for manufacturing a fiber-reinforced base material, which is capable of manufacturing a fiber-reinforced base material of high quality while preventing generation of defects such as wrinkles during stacking of the base material sheet. The method for manufacturing the fiber-reinforced base material formed by stacking a base material sheet including a reinforcement fiber onto a mold having a double-curved surface shape, includes steps of: supplying the base material sheet onto the mold from a base material roll while applying distribution varying in a width direction (X direction) to a length of the base material sheet in a sheet-supplying direction of the base material sheet (Y direction) in correspondence with the double-curved surface shape of the mold; and applying pressure to the base material sheet in contact with the mold.
    Type: Grant
    Filed: February 21, 2013
    Date of Patent: May 3, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kentaro Shindo, Takao Kuroiwa, Kouji Esaki
  • Patent number: 8789275
    Abstract: A wind turbine blade having a spar cap disposed between layers constituting an outer skin or disposed on an inner side of the outer skin and a method of manufacturing the wind turbine blade are provided, wherein in manufacture of the wind turbine blade, generation of manufacturing defects, such as misalignment and wrinkles in fabrics, can be suppressed and the time required for repairing the defects as well as for laminating the layers can be reduced. In the method of manufacturing the wind turbine blade having the spar cap as a main structural member of the blade disposed between the layers constituting the outer skin or disposed on the inner side of the outer skin, the spar cap is formed as a separate piece from the outer skin, and the spar cap, dry fiber fabrics for the layers constituting the outer skin, and a sandwich core member are collectively impregnated with resin under a vacuum process.
    Type: Grant
    Filed: July 9, 2009
    Date of Patent: July 29, 2014
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu, Kentaro Shindo, Toru Matsuo
  • Patent number: 8651822
    Abstract: A wind turbine rotor blade including outer skin materials made of fiber-reinforced plastic, a crossbeam material, and a trailing edge sandwich material disposed closer to a trailing edge than a trailing edge end of the crossbeam material, wherein a reinforcing material is provided on an inner surface of the outer skin material on a front side located closer to the trailing edge than a trailing edge end of the trailing edge sandwich material.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: February 18, 2014
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kouji Esaki, Shinichi Hori
  • Patent number: 8556590
    Abstract: A wind-turbine rotor blade has an outer skin member formed of fiber-reinforced plastic, shear webs, and trailing-edge sandwich members disposed closer to a trailing edge than the shear webs are. The outer skin member at the dorsal side located closer to the trailing edge than a trailing-edge end of the trailing-edge sandwich member located at the dorsal side or a vicinity of the trailing-edge end of the trailing-edge sandwich member located at the dorsal side is coupled, via a reinforcing member, with the outer skin member at the ventral side located closer to the trailing edge than the trailing-edge end of the trailing-edge sandwich member located at the ventral side or a vicinity of the trailing-edge end of the trailing-edge sandwich member located at the ventral side.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: October 15, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu
  • Patent number: 8480371
    Abstract: A wind turbine rotor blade having an outer skin material made of fiber-reinforced plastic, a sheer web, and a trailing edge reinforcing material made of fiber-reinforced plastic which forms a trailing edge, wherein the trailing edge reinforcing material includes a first recess in which a trailing edge side end of the outer skin material is accommodated, and a second recess in which a trailing edge side of an overlay is accommodated, a third recess in which a leading edge side of the overlay is accommodated is formed in a trailing edge side tip end of the outer skin material, and the tip end of the outer skin material is fixed to the first recess through an adhesive.
    Type: Grant
    Filed: March 25, 2011
    Date of Patent: July 9, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kouji Esaki, Shinichi Hori
  • Publication number: 20120141282
    Abstract: An object is to improve the buckling strength with respect to a load in the edge direction, to bring the safety factor for the buckling strength closer to the safety factor for the material strength, and to achieve a further reduction in weight. A wind-turbine rotor blade (5) has an outer skin member (11) formed of fiber-reinforced plastic, shear webs (15), and trailing-edge sandwich members (14) disposed closer to a trailing edge (18) than the shear webs (15) are.
    Type: Application
    Filed: December 25, 2009
    Publication date: June 7, 2012
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu
  • Patent number: 8172542
    Abstract: A wind turbine blade includes a laminated structure having an outer shell (1) having a shape of the blade, an upwind-side reinforcing section (4a) which reinforces a upwind-side part of the blade in the outer shell 1 and a downwind-side reinforcing section 4b which reinforces a downwind-side part of the blade in the outer shell 1. The outer shell 1 includes a first multidirectional material, a first unidirectional reinforcing material 12 and another multidirectional material 11 which are layered. The upwind-side reinforcing section 4a includes another unidirectional reinforcing material 12 provided between the first unidirectional reinforcing material 12 and another multidirectional material 11. The downwind-side reinforcing section 4b includes yet another unidirectional reinforcing material provided between the unidirectional reinforcing material 12 and the multidirectional material 11.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: May 8, 2012
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Toshiyuki Hirano, Kouji Esaki, Takao Kuroiwa
  • Publication number: 20120093656
    Abstract: A wind turbine blade having a spar cap disposed between layers constituting an outer skin or disposed on an inner side of the outer skin and a method of manufacturing the wind turbine blade are provided, wherein in manufacture of the wind turbine blade, generation of manufacturing defects, such as misalignment and wrinkles in fabrics, can be suppressed and the time required for repairing the defects as well as for laminating the layers can be reduced. In the method of manufacturing the wind turbine blade having the spar cap as a main structural member of the blade disposed between the layers constituting the outer skin or disposed on the inner side of the outer skin, the spar cap is formed as a separate piece from the outer skin, and the spar cap, dry fiber fabrics for the layers constituting the outer skin, and a sandwich core member are collectively impregnated with resin under a vacuum process.
    Type: Application
    Filed: July 9, 2009
    Publication date: April 19, 2012
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu, Kentaro Shindo, Toru Matsuo
  • Publication number: 20110182742
    Abstract: A wind turbine blade includes a laminated structure having an outer shell (1) having a shape of the blade, an upwind-side reinforcing section (4a) which reinforces a upwind-side part of the blade in the outer shell 1 and a downwind-side reinforcing section 4b which reinforces a downwind-side part of the blade in the outer shell 1. The outer shell 1 includes a first multidirectional material, a first unidirectional reinforcing material 12 and another multidirectional material 11 which are layered. The upwind-side reinforcing section 4a includes another unidirectional reinforcing material 12 provided between the first unidirectional reinforcing material 12 and another multidirectional material 11. The downwind-side reinforcing section 4b includes yet another unidirectional reinforcing material provided between the unidirectional reinforcing material 12 and the multidirectional material 11.
    Type: Application
    Filed: February 15, 2011
    Publication date: July 28, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Toshiyuki HIRANO, Kouji ESAKI, Takao KUROIWA
  • Publication number: 20110171036
    Abstract: A wind turbine rotor blade having an outer skin material made of fiber-reinforced plastic, a sheer web, and a trailing edge reinforcing material made of fiber-reinforced plastic which forms a trailing edge, wherein the trailing edge reinforcing material includes a first recess in which a trailing edge side end of the outer skin material is accommodated, and a second recess in which a trailing edge side of an overlay is accommodated, a third recess in which a leading edge side of the overlay is accommodated is formed in a trailing edge side tip end of the outer skin material, and the tip end of the outer skin material is fixed to the first recess through an adhesive.
    Type: Application
    Filed: March 25, 2011
    Publication date: July 14, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kouji ESAKI, Shinichi HORI
  • Publication number: 20110171035
    Abstract: A wind turbine rotor blade including outer skin materials made of fiber-reinforced plastic, a crossbeam material, and a trailing edge sandwich material disposed closer to a trailing edge than a trailing edge end of the crossbeam material, wherein a reinforcing material is provided on an inner surface of the outer skin material on a front side located closer to the trailing edge than a trailing edge end of the trailing edge sandwich material.
    Type: Application
    Filed: March 24, 2011
    Publication date: July 14, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kouji ESAKI, Shinichi HORI
  • Publication number: 20110171038
    Abstract: A wind turbine rotor blade includes an outer skin material formed of fiber-reinforced plastic, main strength materials (super cap materials) disposed on inner surfaces of a back side and a front side of the outer skin material, and crossbeam materials (sheer webs) disposed between the main strength materials, wherein the main strength material is formed by stacking, one on top of another, reinforced fiber sheets having constant widths in a longitudinal direction.
    Type: Application
    Filed: March 24, 2011
    Publication date: July 14, 2011
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kouji ESAKI, Takao KUROIWA, Nozomu KAWASETSU