Patents by Inventor Kousuke Ikeuchi
Kousuke Ikeuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 12030999Abstract: A method for producing a fiber-reinforced composite material containing a polyimide resin (A) having a predetermined repeating unit and a continuous reinforcing fiber (B), the method including the following steps (I) and (II) in this order: step (I): a step of laminating at least one polyimide resin (A) layer and at least one continuous reinforcing fiber (B) layer to obtain a laminated product; and step (II): a step of molding the laminated product by heating and pressurizing under a condition where a working parameter X expressed by the following expression (i) is 35 or more and 87 or less: X=(Tp?Tm)3×P1/2/1000??(i) wherein in the expression (i), Tp represents a temperature (° C.) during the molding, Tm represents a melting point (° C.) of the polyimide resin (A), and P represents a press pressure (MPa) during the molding.Type: GrantFiled: April 14, 2021Date of Patent: July 9, 2024Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Yuuki Sato, Kousuke Ikeuchi, Nobuhiko Matsumoto
-
Publication number: 20240166816Abstract: Provided are a thermosetting resin composition comprising an adduct resin (X) that is a reaction product of an amine-epoxy resin (A) and an epoxy modifier (B) described below, and an epoxy resin curing agent (C), wherein the adduct resin (X) is a reaction product obtained by reacting 1 to 20 parts by mass of the epoxy modifier (B) with 100 parts by mass of the amine-epoxy resin (A), and a prepreg, a fiber-reinforced composite material, and a high-pressure gas container in which the thermosetting resin composition is used. Epoxy modifier (B): at least one selected from the group consisting of meta-xylylenediamine, para-xylylenediamine, 4,4?-diaminodiphenylmethane, and 4,4?-diaminodiphenylsulfone.Type: ApplicationFiled: February 25, 2022Publication date: May 23, 2024Inventors: Kousuke IKEUCHI, Nobuhiko MATSUMOTO, Nobuyoshi OHNISHI, Daiki WAKAHARA
-
Patent number: 11976161Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A) and a compound (B) represented by the following formula (1), and wherein the content of the component (B) based on 100 parts by mass of the component (A) is from 0.01 to 2.0 parts by mass, an epoxy resin composition, and use of an amine composition for an epoxy resin curing agent, wherein R1 represents an alkyl group having 1 to 6 carbon atoms, and p is a number of 1 to 3.Type: GrantFiled: August 19, 2021Date of Patent: May 7, 2024Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Kazuki Kouno, Kousuke Ikeuchi, Yuma Ohno, Emi Ota, Aoi Yokoo
-
Publication number: 20240116218Abstract: Provided are a method for manufacturing a molded article consisting of a fiber-reinforced composite material containing a cured product of a thermosetting resin or a thermosetting resin composition and continuous reinforcing fibers, the method including, in this order, Steps (I) to (III) described below, a resin impregnating apparatus suitably used for the manufacturing method, and a 3D printer. Step (I): A coating step of coating a surface of a continuous reinforcing fiber bundle with a thermosetting resin or a thermosetting resin composition. Step (II): A resin impregnating step of twisting the continuous reinforcing fiber bundle after step (I) and obtaining a prepreg impregnated with the thermosetting resin or the thermosetting resin composition. Step (III): A heating and molding step of disposing the prepreg obtained in step (II) above and then heating the prepreg.Type: ApplicationFiled: October 29, 2021Publication date: April 11, 2024Inventors: Nobuhiko MATSUMOTO, Kousuke IKEUCHI, Ryoma HASHIMOTO
-
Patent number: 11945906Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A), a compound (B) represented by the specific formula (1), and a compound (C) represented by the specific formula (2), and wherein a mass ratio of the component (B) to the component (C) [(B)/(C)] is from 0.01 to 5.0, an epoxy resin composition, and use of an amine composition for an epoxy resin curing agent.Type: GrantFiled: August 19, 2021Date of Patent: April 2, 2024Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Kousuke Ikeuchi, Kazuki Kouno, Yuma Ohno, Emi Ota, Aoi Yokoo
-
Patent number: 11939420Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A) and a compound (B) represented by the following formula (1), and wherein the content of the component (B) based on 100 parts by mass of the component (A) is from 1.5 to 20.0 parts by mass, an epoxy resin composition, and an epoxy resin curing agent for an amine composition. In the formula (1), R1 is an alkyl group having 1 to 6 carbon atoms optionally having a hydroxy group, R2NHCH2—, where R2 represents an alkyl group having 1 to 6 carbon atoms, or a group represented by the following formula (1A), and p is a number of 0 to 2. In the formula (1A), R3 represents a hydrogen atom or NH2—.Type: GrantFiled: August 19, 2021Date of Patent: March 26, 2024Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Yuma Ohno, Kazuki Kouno, Kousuke Ikeuchi, Emi Ota, Aoi Yokoo
-
Patent number: 11932741Abstract: To provide a method for manufacturing a novel molded article using a commingled yarn and a composite material using a commingled yarn. The method for manufacturing a molded article, includes disposing a commingled yarn containing a continuous reinforcing fiber and a continuous thermoplastic resin fiber on a part of a surface of a prepreg, the prepreg containing continuous reinforcing fibers paralleling at least unidirectionally, and a thermosetting resin impregnated between the continuous reinforcing fibers, and heat-processing the prepreg with the commingled yarn.Type: GrantFiled: June 12, 2020Date of Patent: March 19, 2024Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Nobuhiko Matsumoto, Kousuke Ikeuchi
-
Publication number: 20240027024Abstract: Provided are a pressure vessel with excellent gas barrier properties, less likely to cause cracks, and excellent internal pressure fatigue properties, and a production method thereof. The pressure vessel includes a layer at least in the body part, and the layer includes a fiber-reinforced resin material that contains a resin component and a continuous reinforcing fiber. A ratio (inner region/outer region) of the continuous reinforcing fiber content (vol. %) in the inner region to a continuous reinforcing fiver content (vol. %) in the outer region is from 0.80 to 0.99, where the inner region is up to 0.1% from the inner side of the layer in the thickness direction, and the outer region is up to 0.1% from the outer side of the layer in the thickness direction, and the continuous reinforcing fiber content (vol. %) in the central region of the layer, which is between up to more than 0.1% from the inner side in the thickness direction and up to more than 0.Type: ApplicationFiled: October 6, 2021Publication date: January 25, 2024Inventors: Nobuhiko MATSUMOTO, Kousuke IKEUCHI, Jun MITADERA
-
Publication number: 20230383049Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A) and a compound (B) represented by the following formula (1), and wherein the content of the component (B) based on 100 parts by mass of the component (A) is from 0.01 to 2.0 parts by mass, an epoxy resin composition, and use of an amine composition for an epoxy resin curing agent, wherein R1 represents an alkyl group having 1 to 6 carbon atoms, and p is a number of 1 to 3.Type: ApplicationFiled: August 19, 2021Publication date: November 30, 2023Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Kazuki KOUNO, Kousuke IKEUCHI, Yuma OHNO, Emi OTA, Aoi YOKOO
-
Publication number: 20230331943Abstract: Provided is a liner for a pressure vessel, the liner being constituted from a fiber-reinforced composite material containing a cured product of a thermosetting resin or a thermosetting resin composition, and continuous reinforcing fibers. Also provided is a high-pressure gas storage tank provided with the liner.Type: ApplicationFiled: June 25, 2021Publication date: October 19, 2023Inventors: Kousuke IKEUCHI, Nobuhiko MATSUMOTO
-
Publication number: 20230323017Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A) and a compound (B) represented by the following formula (1), and wherein the content of the component (B) based on 100 parts by mass of the component (A) is from 1.5 to 20.0 parts by mass, an epoxy resin composition, and an epoxy resin curing agent for an amine composition. In the formula (1), R1 is an alkyl group having 1 to 6 carbon atoms optionally having a hydroxy group, R2NHCH2—, where R2 represents an alkyl group having 1 to 6 carbon atoms, or a group represented by the following formula (1A), and p is a number of 0 to 2. In the formula (1A), R3 represents a hydrogen atom or NH2—.Type: ApplicationFiled: August 19, 2021Publication date: October 12, 2023Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Yuma OHNO, Kazuki KOUNO, Kousuke IKEUCHI, Emi OTA, Aoi YOKOO
-
Publication number: 20230323018Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A), a compound (B) represented by the specific formula (1), and a compound (C) represented by the specific formula (2), and wherein a mass ratio of the component (B) to the component (C) [(B)/(C)] is from 0.01 to 5.0, an epoxy resin composition, and use of an amine composition for an epoxy resin curing agent.Type: ApplicationFiled: August 19, 2021Publication date: October 12, 2023Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Kousuke IKEUCHI, Kazuki KOUNO, Yuma OHNO, Emi OTA, Aoi YOKOO
-
Publication number: 20230142635Abstract: Provided are a prepreg in which reinforcing fibers are impregnated with an epoxy resin composition containing an epoxy resin (A) and an epoxy resin curing agent (B) containing a reaction product (X) of a component (x1) and a component (x2) described below, a fiber-reinforced composite material that is a cured product of the prepreg, a method for producing the prepreg, and a method for producing a high-pressure gas storage tank. (x1) At least one selected from the group consisting of meta-xylylenediamine and para-xylylenediamine (x2) At least one selected from the group consisting of unsaturated carboxylic acids represented by General Formula (1) below and derivatives thereof. (In Formula (1), R1 and R2 each independently represent a hydrogen atom, an alkyl group having from 1 to 8 carbons, an aryl group having from 6 to 12 carbons, or an aralkyl group having from 7 to 13 carbons.Type: ApplicationFiled: March 12, 2021Publication date: May 11, 2023Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Kousuke IKEUCHI, Nobuhiko MATSUMOTO
-
Publication number: 20230066520Abstract: A method for producing a fiber-reinforced composite material containing a polyimide resin (A) having a predetermined repeating unit and a continuous reinforcing fiber (B), the method including the following steps (I) and (II) in this order: step (I): a step of laminating at least one polyimide resin (A) layer and at least one continuous reinforcing fiber (B) layer to obtain a laminated product; and step (II): a step of molding the laminated product by heating and pressurizing under a condition where a working parameter X expressed by the following expression (i) is 35 or more and 87 or less: X=(Tp?Tm)3×P1/2/1000??(i) wherein in the expression (i), Tp represents a temperature (° C.) during the molding, Tm represents a melting point (° C.) of the polyimide resin (A), and P represents a press pressure (MPa) during the molding.Type: ApplicationFiled: April 14, 2021Publication date: March 2, 2023Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Yuuki SATO, Kousuke IKEUCHI, Nobuhiko MATSUMOTO
-
Publication number: 20220267545Abstract: To provide a method for manufacturing a novel molded article using a commingled yarn and a composite material using a commingled yarn. The method for manufacturing a molded article, includes disposing a commingled yarn containing a continuous reinforcing fiber and a continuous thermoplastic resin fiber on a part of a surface of a prepreg, the prepreg containing continuous reinforcing fibers paralleling at least unidirectionally, and a thermosetting resin impregnated between the continuous reinforcing fibers, and heat-processing the prepreg with the commingled yarn.Type: ApplicationFiled: June 12, 2020Publication date: August 25, 2022Inventors: Nobuhiko MATSUMOTO, Kousuke IKEUCHI
-
Patent number: 10597500Abstract: An object of the invention is achieved by a method for producing a composite material, including the steps of combining a resin precursor and a reinforcing fiber and carrying out a polymerization reaction of the resin precursor. That is, a thermoplastic resin composite material having high strength can be obtained by the production method.Type: GrantFiled: July 13, 2017Date of Patent: March 24, 2020Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Shigeru Horie, Nobuhiko Matsumoto, Kousuke Ikeuchi, Masao Someya
-
Publication number: 20190248967Abstract: An object of the invention is achieved by a method for producing a composite material, including the steps of combining a resin precursor and a reinforcing fiber and carrying out a polymerization reaction of the resin precursor. That is, a thermoplastic resin composite material having high strength can be obtained by the production method.Type: ApplicationFiled: July 13, 2017Publication date: August 15, 2019Applicant: Mitsubishi Gas Chemical Company, Inc.Inventors: Shigeru HORIE, Nobuhiko MATSUMOTO, Kousuke IKEUCHI, Masao SOMEYA