Patents by Inventor Kousuke Ikeuchi

Kousuke Ikeuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240116218
    Abstract: Provided are a method for manufacturing a molded article consisting of a fiber-reinforced composite material containing a cured product of a thermosetting resin or a thermosetting resin composition and continuous reinforcing fibers, the method including, in this order, Steps (I) to (III) described below, a resin impregnating apparatus suitably used for the manufacturing method, and a 3D printer. Step (I): A coating step of coating a surface of a continuous reinforcing fiber bundle with a thermosetting resin or a thermosetting resin composition. Step (II): A resin impregnating step of twisting the continuous reinforcing fiber bundle after step (I) and obtaining a prepreg impregnated with the thermosetting resin or the thermosetting resin composition. Step (III): A heating and molding step of disposing the prepreg obtained in step (II) above and then heating the prepreg.
    Type: Application
    Filed: October 29, 2021
    Publication date: April 11, 2024
    Inventors: Nobuhiko MATSUMOTO, Kousuke IKEUCHI, Ryoma HASHIMOTO
  • Patent number: 11945906
    Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A), a compound (B) represented by the specific formula (1), and a compound (C) represented by the specific formula (2), and wherein a mass ratio of the component (B) to the component (C) [(B)/(C)] is from 0.01 to 5.0, an epoxy resin composition, and use of an amine composition for an epoxy resin curing agent.
    Type: Grant
    Filed: August 19, 2021
    Date of Patent: April 2, 2024
    Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Kousuke Ikeuchi, Kazuki Kouno, Yuma Ohno, Emi Ota, Aoi Yokoo
  • Patent number: 11939420
    Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A) and a compound (B) represented by the following formula (1), and wherein the content of the component (B) based on 100 parts by mass of the component (A) is from 1.5 to 20.0 parts by mass, an epoxy resin composition, and an epoxy resin curing agent for an amine composition. In the formula (1), R1 is an alkyl group having 1 to 6 carbon atoms optionally having a hydroxy group, R2NHCH2—, where R2 represents an alkyl group having 1 to 6 carbon atoms, or a group represented by the following formula (1A), and p is a number of 0 to 2. In the formula (1A), R3 represents a hydrogen atom or NH2—.
    Type: Grant
    Filed: August 19, 2021
    Date of Patent: March 26, 2024
    Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Yuma Ohno, Kazuki Kouno, Kousuke Ikeuchi, Emi Ota, Aoi Yokoo
  • Patent number: 11932741
    Abstract: To provide a method for manufacturing a novel molded article using a commingled yarn and a composite material using a commingled yarn. The method for manufacturing a molded article, includes disposing a commingled yarn containing a continuous reinforcing fiber and a continuous thermoplastic resin fiber on a part of a surface of a prepreg, the prepreg containing continuous reinforcing fibers paralleling at least unidirectionally, and a thermosetting resin impregnated between the continuous reinforcing fibers, and heat-processing the prepreg with the commingled yarn.
    Type: Grant
    Filed: June 12, 2020
    Date of Patent: March 19, 2024
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Nobuhiko Matsumoto, Kousuke Ikeuchi
  • Publication number: 20240027024
    Abstract: Provided are a pressure vessel with excellent gas barrier properties, less likely to cause cracks, and excellent internal pressure fatigue properties, and a production method thereof. The pressure vessel includes a layer at least in the body part, and the layer includes a fiber-reinforced resin material that contains a resin component and a continuous reinforcing fiber. A ratio (inner region/outer region) of the continuous reinforcing fiber content (vol. %) in the inner region to a continuous reinforcing fiver content (vol. %) in the outer region is from 0.80 to 0.99, where the inner region is up to 0.1% from the inner side of the layer in the thickness direction, and the outer region is up to 0.1% from the outer side of the layer in the thickness direction, and the continuous reinforcing fiber content (vol. %) in the central region of the layer, which is between up to more than 0.1% from the inner side in the thickness direction and up to more than 0.
    Type: Application
    Filed: October 6, 2021
    Publication date: January 25, 2024
    Inventors: Nobuhiko MATSUMOTO, Kousuke IKEUCHI, Jun MITADERA
  • Publication number: 20230383049
    Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A) and a compound (B) represented by the following formula (1), and wherein the content of the component (B) based on 100 parts by mass of the component (A) is from 0.01 to 2.0 parts by mass, an epoxy resin composition, and use of an amine composition for an epoxy resin curing agent, wherein R1 represents an alkyl group having 1 to 6 carbon atoms, and p is a number of 1 to 3.
    Type: Application
    Filed: August 19, 2021
    Publication date: November 30, 2023
    Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Kazuki KOUNO, Kousuke IKEUCHI, Yuma OHNO, Emi OTA, Aoi YOKOO
  • Publication number: 20230331943
    Abstract: Provided is a liner for a pressure vessel, the liner being constituted from a fiber-reinforced composite material containing a cured product of a thermosetting resin or a thermosetting resin composition, and continuous reinforcing fibers. Also provided is a high-pressure gas storage tank provided with the liner.
    Type: Application
    Filed: June 25, 2021
    Publication date: October 19, 2023
    Inventors: Kousuke IKEUCHI, Nobuhiko MATSUMOTO
  • Publication number: 20230323017
    Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A) and a compound (B) represented by the following formula (1), and wherein the content of the component (B) based on 100 parts by mass of the component (A) is from 1.5 to 20.0 parts by mass, an epoxy resin composition, and an epoxy resin curing agent for an amine composition. In the formula (1), R1 is an alkyl group having 1 to 6 carbon atoms optionally having a hydroxy group, R2NHCH2—, where R2 represents an alkyl group having 1 to 6 carbon atoms, or a group represented by the following formula (1A), and p is a number of 0 to 2. In the formula (1A), R3 represents a hydrogen atom or NH2—.
    Type: Application
    Filed: August 19, 2021
    Publication date: October 12, 2023
    Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Yuma OHNO, Kazuki KOUNO, Kousuke IKEUCHI, Emi OTA, Aoi YOKOO
  • Publication number: 20230323018
    Abstract: Provided are an epoxy resin curing agent containing an amine composition or a modified product thereof, wherein the amine composition contains bis(aminomethyl)cyclohexane (A), a compound (B) represented by the specific formula (1), and a compound (C) represented by the specific formula (2), and wherein a mass ratio of the component (B) to the component (C) [(B)/(C)] is from 0.01 to 5.0, an epoxy resin composition, and use of an amine composition for an epoxy resin curing agent.
    Type: Application
    Filed: August 19, 2021
    Publication date: October 12, 2023
    Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Kousuke IKEUCHI, Kazuki KOUNO, Yuma OHNO, Emi OTA, Aoi YOKOO
  • Publication number: 20230142635
    Abstract: Provided are a prepreg in which reinforcing fibers are impregnated with an epoxy resin composition containing an epoxy resin (A) and an epoxy resin curing agent (B) containing a reaction product (X) of a component (x1) and a component (x2) described below, a fiber-reinforced composite material that is a cured product of the prepreg, a method for producing the prepreg, and a method for producing a high-pressure gas storage tank. (x1) At least one selected from the group consisting of meta-xylylenediamine and para-xylylenediamine (x2) At least one selected from the group consisting of unsaturated carboxylic acids represented by General Formula (1) below and derivatives thereof. (In Formula (1), R1 and R2 each independently represent a hydrogen atom, an alkyl group having from 1 to 8 carbons, an aryl group having from 6 to 12 carbons, or an aralkyl group having from 7 to 13 carbons.
    Type: Application
    Filed: March 12, 2021
    Publication date: May 11, 2023
    Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Kousuke IKEUCHI, Nobuhiko MATSUMOTO
  • Publication number: 20230066520
    Abstract: A method for producing a fiber-reinforced composite material containing a polyimide resin (A) having a predetermined repeating unit and a continuous reinforcing fiber (B), the method including the following steps (I) and (II) in this order: step (I): a step of laminating at least one polyimide resin (A) layer and at least one continuous reinforcing fiber (B) layer to obtain a laminated product; and step (II): a step of molding the laminated product by heating and pressurizing under a condition where a working parameter X expressed by the following expression (i) is 35 or more and 87 or less: X=(Tp?Tm)3×P1/2/1000??(i) wherein in the expression (i), Tp represents a temperature (° C.) during the molding, Tm represents a melting point (° C.) of the polyimide resin (A), and P represents a press pressure (MPa) during the molding.
    Type: Application
    Filed: April 14, 2021
    Publication date: March 2, 2023
    Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Yuuki SATO, Kousuke IKEUCHI, Nobuhiko MATSUMOTO
  • Publication number: 20220267545
    Abstract: To provide a method for manufacturing a novel molded article using a commingled yarn and a composite material using a commingled yarn. The method for manufacturing a molded article, includes disposing a commingled yarn containing a continuous reinforcing fiber and a continuous thermoplastic resin fiber on a part of a surface of a prepreg, the prepreg containing continuous reinforcing fibers paralleling at least unidirectionally, and a thermosetting resin impregnated between the continuous reinforcing fibers, and heat-processing the prepreg with the commingled yarn.
    Type: Application
    Filed: June 12, 2020
    Publication date: August 25, 2022
    Inventors: Nobuhiko MATSUMOTO, Kousuke IKEUCHI
  • Patent number: 10597500
    Abstract: An object of the invention is achieved by a method for producing a composite material, including the steps of combining a resin precursor and a reinforcing fiber and carrying out a polymerization reaction of the resin precursor. That is, a thermoplastic resin composite material having high strength can be obtained by the production method.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: March 24, 2020
    Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Shigeru Horie, Nobuhiko Matsumoto, Kousuke Ikeuchi, Masao Someya
  • Publication number: 20190248967
    Abstract: An object of the invention is achieved by a method for producing a composite material, including the steps of combining a resin precursor and a reinforcing fiber and carrying out a polymerization reaction of the resin precursor. That is, a thermoplastic resin composite material having high strength can be obtained by the production method.
    Type: Application
    Filed: July 13, 2017
    Publication date: August 15, 2019
    Applicant: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Shigeru HORIE, Nobuhiko MATSUMOTO, Kousuke IKEUCHI, Masao SOMEYA