Patents by Inventor Kousuke Yamanaka

Kousuke Yamanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7604085
    Abstract: An electric power steering apparatus (1, 64) comprises a housing (10) for supporting a steer shaft (9) for axial slide movement, a speed reduction mechanism (23), and a motion converting mechanism (24, 76). The housing (10) includes a plurality of split housings (36, 37; 36, 37A, 70) connected to each other. The speed reduction mechanism (23) includes an output gear (22) surrounding the steer shaft (9). The motion converting mechanism (24, 76) includes a rotary sleeve (28) surrounding the steer shaft (9) and rotatable integrally with the output gear (22) and converts the rotation of the rotary sleeve (28) into axial movement of the steer shaft (9). The rotary sleeve (28) is rotatably supported by first and second bearings (30, 31) disposed on opposite sides of the output gear (22). The split housings (36, 37; 36, 37A, 70) include main split housings (37, 37A) rotatably supporting an input gear (21) and supporting the first and second bearings (30, 31).
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: October 20, 2009
    Assignee: JTEKT Corporation
    Inventors: Akio Osuka, Kousuke Yamanaka
  • Publication number: 20070114093
    Abstract: An electric power steering apparatus (1, 64) comprises a housing (10) for supporting a steer shaft (9) for axial slide movement, a speed reduction mechanism (23), and a motion converting mechanism (24, 76). The housing (10) includes a plurality of split housings (36, 37; 36, 37A, 70) connected to each other. The speed reduction mechanism (23) includes an output gear (22) surrounding the steer shaft (9). The motion converting mechanism (24, 76) includes a rotary sleeve (28) surrounding the steer shaft (9) and rotatable integrally with the output gear (22) and converts the rotation of the rotary sleeve (28) into axial movement of the steer shaft (9). The rotary sleeve (28) is rotatably supported by first and second bearings (30, 31) disposed on opposite sides of the output gear (22). The split housings (36, 37; 36, 37A, 70) include main split housings (37, 37A) rotatably supporting an input gear (21) and supporting the first and second bearings (30, 31).
    Type: Application
    Filed: August 27, 2004
    Publication date: May 24, 2007
    Inventors: Akio Osuka, Kousuke Yamanaka
  • Patent number: 7172051
    Abstract: A nut member which is rotated by power transmission from a motor in a rack housing is supported by a thrust bearing fitted and fixed in a first housing having an integrally formed fixing section for fastening to a vehicle body so that the nut member cannot move in both directions along an axial direction. Thrust loads applied in both directions to the nut member with the conversion of rotation into movement of a steering shaft in an axial direction are carried by the first housing through the thrust bearing. The structure of the connection section of the first housing and second housing is simplified, and the housing is fixed in a stable manner to prevent deterioration in steering feeling.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: February 6, 2007
    Assignee: Koyo Seiko Co., Ltd.
    Inventors: Kazuaki Nagamatsu, Kensaku Nakamura, Tetsuya Murakami, Takehiro Saruwatari, Kousuke Yamanaka
  • Patent number: 7159690
    Abstract: An electric power steering apparatus comprises a rack shaft movable in the axial direction. The rack shaft is meshed with a pinion rotated in response to the operation of a steering member. The rotation of the output shaft in an electric motor is decelerated by first and second gears which are meshed with each other. A motion conversion mechanism for converting the rotation of the second gear into the axial movement of the rack shaft comprises a rotating cylinder rotated in synchronization with the second gear and a screw shaft. The screw shaft is integrally provided coaxially with the rack shaft and is screwed into the rotating cylinder through a rolling member. A screw groove in the screw shaft and the teeth in the first gear are twisted in the same direction.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: January 9, 2007
    Assignee: Koyo Seiko Co., Ltd.
    Inventors: Tetsuya Murakami, Kousuke Yamanaka, Kensaku Nakamura
  • Patent number: 7128183
    Abstract: An electric power steering apparatus comprises a speed reduction mechanism for decelerating the rotation of an output shaft in an electric motor for steering assist. The speed reduction mechanism comprises a driving gear connected to the output shaft in the electric motor and a driven gear meshed with the driving gear. One of respective tooth sections in the driving gear and the driven gear includes a tooth section formed of a material having a relatively low hardness, and the other tooth section includes a tooth section formed of a material having a relatively high hardness. The profile of the tooth section formed of the material having a relatively low hardness is shifted in the direction in which the thickness at the root of the teeth of the tooth section is increased. The profile of the tooth section formed of the material having a relatively high hardness is shifted in the direction in which the thickness at the root of the teeth of the tooth section is decreased.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: October 31, 2006
    Assignee: Koyo Seiko Co., Ltd.
    Inventors: Takehiro Saruwatari, Tetsuya Murakami, Kensaku Nakamura, Kousuke Yamanaka, Masato Mizuhara, Atsuya Miyata
  • Publication number: 20050016790
    Abstract: An electric power steering apparatus comprises a rack shaft movable in the axial direction. The rack shaft is meshed with a pinion rotated in response to the operation of a steering member. The rotation of the output shaft in an electric motor is decelerated by first and second gears which are meshed with each other. A motion conversion mechanism for converting the rotation of the second gear into the axial movement of the rack shaft comprises a rotating cylinder rotated in synchronization with the second gear and a screw shaft. The screw shaft is integrally provided coaxially with the rack shaft and is screwed into the rotating cylinder through a rolling member. A screw groove in the screw shaft and the teeth in the first gear are twisted in the same direction.
    Type: Application
    Filed: June 14, 2004
    Publication date: January 27, 2005
    Inventors: Tetsuya Murakami, Kousuke Yamanaka, Kensaku Nakamura
  • Publication number: 20040238262
    Abstract: An electric power steering apparatus comprises a speed reduction mechanism for decelerating the rotation of an output shaft in an electric motor for steering assist. The speed reduction mechanism comprises a driving gear connected to the output shaft in the electric motor and a driven gear meshed with the driving gear. One of respective tooth sections in the driving gear and the driven gear includes a tooth section formed of a material having a relatively low hardness, and the other tooth section includes a tooth section formed of a material having a relatively high hardness. The profile of the tooth section formed of the material having a relatively low hardness is shifted in the direction in which the thickness at the root of the teeth of the tooth section is increased. The profile of the tooth section formed of the material having a relatively high hardness is shifted in the direction in which the thickness at the root of the teeth of the tooth section is decreased.
    Type: Application
    Filed: May 21, 2004
    Publication date: December 2, 2004
    Inventors: Takehiro Saruwatari, Tetsuya Murakami, Kensaku Nakamura, Kousuke Yamanaka, Masato Mizuhara, Atsuya Miyata
  • Publication number: 20040206199
    Abstract: A nut member which is rotated by power transmission from a motor in a rack housing is supported by a thrust bearing fitted and fixed in a first housing having an integrally formed fixing section for fastening to a vehicle body so that the nut member cannot move in both directions along an axial direction. Thrust loads applied in both directions to the nut member with the conversion of rotation into movement of a steering shaft in an axial direction are carried by the first housing through the thrust bearing. The structure of the connection section of the first housing and second housing is simplified, and the housing is fixed in a stable manner to prevent deterioration in steering feeling.
    Type: Application
    Filed: April 15, 2004
    Publication date: October 21, 2004
    Applicant: Koyo Seiko Co., Ltd.
    Inventors: Kazuaki Nagamatsu, Kensaku Nakamura, Tetsuya Murakami, Takehiro Saruwatari, Kousuke Yamanaka