Patents by Inventor Kousuke YANAGISAWA
Kousuke YANAGISAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230109216Abstract: Provided is a surface-coated cutting tool including a complex carbonitride layer on the tool body, wherein a ratio of crystal grains having a NaCl type face-centered cubic structure is 80 area % or more, xavg and yavg satisfy 0.60?xavg?0.90 and 0.000?yavg?0.050, respectively, a composition of the Ti—Al complex carbonitride layer being represented by (Ti1-xAlx)(CyN1-y), the xavg being an average of x that is an Al content in a total content of Al and Ti, and the yavg being an average of y that is a C content in a total content of C and N, the crystal grains having the NaCl type face-centered cubic structure include crystal grains in which the x repeatedly increases and decreases, the crystal grains include 10 to 40 area % of crystal grains G1 having an average distance of 40 to 160 nm and crystal grains Gs having an average distance of 1 to 7 nm.Type: ApplicationFiled: February 3, 2021Publication date: April 6, 2023Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Hiroki NAKAMURA, Takuya ISHIGAKI, Kousuke YANAGISAWA, Hisashi HONMA
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Publication number: 20220111446Abstract: A surface-coated cutting tool includes a tool body and a hard coating layer, where one TiAlCN layer ? (1) containing 70 area % or more of a wurtzite type hexagonal structure on a tool surface side (S) and one TiAlCN layer ? (2) containing 70 area % or more of a NaCl type face-centered cubic structure on the tool body side (B), when a composition of the TiAlCN layer ? (1) is represented by (Ti(1-x?)Alx?)(Cy?N(1-y?)) satisfying 0.70?x??0.95 and 0.000?y??0.010, when a composition of the TiAlCN layer ? (2) is represented by (Ti(1-x?)Alx?)(Cy?N(1-y?)) satisfying 0.65?x??0.95 and 0.000?y??0.010, and when average layer thicknesses of the TiAlCN layer ? (1) and the TiAlCN layer ? (2) are defined as L? and L? satisfying 0.5 ?m?L??10.0 ?m and 1.0 ?m?L??20.0 ?m.Type: ApplicationFiled: December 26, 2019Publication date: April 14, 2022Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Takuya ISHIGAKI, Kousuke YANAGISAWA, Hiroki NAKAMURA, Hisashi HONMA
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Patent number: 11278967Abstract: A surface-coated cutting tool has a hard coating layer including an upper layer ?, an adhesion layer ?, and a lower layer ?. The upper layer ? is formed of an ?-Al2O3 layer formed under low temperature conditions. The adhesion layer ? includes a TiCN layer having a thickness of 0.5 ?m or more in an outermost layer and contains 0.5 to 3 ?m to a maximum depth of 0.5 ?m toward the inside in a layer thickness direction of the TiCN layer from the interface between the TiCN layer and the upper layer ?. The lower layer ? is formed of (Ti1-XAlX)(CYN1-Y) of a single phase of a NaCl type face-centered cubic structure, in which an average content ratio Xavg of Al and an average content ratio Yavg of C in this composition formula satisfy 0.60?Xavg?0.95 and 0?Yavg?0.005.Type: GrantFiled: March 29, 2017Date of Patent: March 22, 2022Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Kousuke Yanagisawa, Sho Tatsuoka, Kenichi Sato, Shin Nishida
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Publication number: 20210402486Abstract: A surface coated cutting tool comprises a tool body. A TiAlCN layer having an average layer thickness of 2.0 to 20.0 ?m and represented by (Ti(1-x)Alx)(CyN(1-y)) is provided on the surface of the tool body and has an average content ratio xavg of Al and an average content ratio yavg of C that satisfy 0.60?xavg?0.95 and 0.00?yavg?0.05, an area ratio occupied by crystal grains having an NaCl-type face-centered cubic structure that satisfies 90 area % or more, and crystal grains satisfying 0.01 ?m<d?0.20 ?m in 10 to 40 area %. An average maximum length in a direction parallel to the surface of the tool body in each region in which the crystal grains having d of 0.01 ?m<d?0.20 ?m are adjacent and connected to each other in the upper layer side region is 5.0 ?m or less.Type: ApplicationFiled: September 27, 2019Publication date: December 30, 2021Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Takuya ISHIGAKI, Kousuke YANAGISAWA, Hiroki NAKAMURA, Hisashi HONMA
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Publication number: 20210220919Abstract: A surface-coated cutting tool has a hard coating layer including an upper layer ?, an adhesion layer ?, and a lower layer ?. The upper layer ? is formed of an ?-Al2O3 layer formed under low temperature conditions. The adhesion layer ? includes a TiCN layer having a thickness of 0.5 ?m or more in an outermost layer and contains 0.5 to 3 ?m to a maximum depth of 0.5 ?m toward the inside in a layer thickness direction of the TiCN layer from the interface between the TiCN layer and the upper layer ?. The lower layer ? is formed of (Ti1-XAlX)(CYN1-Y) of a single phase of a NaCl type face-centered cubic structure, in which an average content ratio Xavg of Al and an average content ratio Yavg of C in this composition formula satisfy 0.60?Xavg?0.95 and 0?Yavg?0.005.Type: ApplicationFiled: March 29, 2017Publication date: July 22, 2021Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Kousuke YANAGISAWA, Sho TATSUOKA, Kenichi SATO, Shin NISHIDA
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Patent number: 11040402Abstract: A surface-coated cutting tool including at least a TiAlCN layer, in which the layer is expressed by a composition formula: (Ti1-XAlX)(CYN1-Y), an average content ratio X of Al and an average content ratio Y of C (here, X and Y are atomic ratios) satisfy 0.60?X?0.95 and 0?Y?0.005, respectively, an average content ratio Z of Cl in the total amount of atoms configuring the TiAlCN phase (here, Z is an atomic ratio) satisfies 0.0001?Z?0.004, plane spacings d(111) and d(200) are respectively calculated from X-ray diffraction spectra of (111) plane and (200) plane of crystal grains having a NaCl type face-centered cubic structure in the TiAlCN layer measured by using an X-ray diffraction device, and an absolute value ?A=|A(111)?A(200)| defined as A(111)=31/2d(111) and A(200)=2d(200) satisfies 0.007 ???A?0.05.Type: GrantFiled: January 17, 2018Date of Patent: June 22, 2021Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Takuya Ishigaki, Sho Tatsuoka, Kenichi Sato, Kousuke Yanagisawa, Shin Nishida
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Patent number: 10625347Abstract: In a hard coating layer that contains at least any of a layer of a complex nitride or a complex carbonitride (composition formula: (Ti1-xAlx)(CyN1-y)) of chemically-vapor-deposited Ti and Al, a layer of a complex nitride or a complex carbonitride (composition formula: (Ti1-?-?Al?Mr?)(C?Ni1-?)) of Ti, Al, and Me, and a layer of a complex nitride or a complex carbonitride (composition formula: (Cr1-pAlp)(CqN1-q) of Cr and Al in a surface-coated cutting tool, some crystal grains that form the layer of a complex nitride or a complex carbonitride have cubic structures, and a predetermined average crystal grain misorientation and inclined angle frequency distribution are present in the crystal grains that have cubic structures.Type: GrantFiled: October 31, 2016Date of Patent: April 21, 2020Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Sho Tatsuoka, Kenichi Sato, Kousuke Yanagisawa, Shin Nishida
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Patent number: 10618115Abstract: In this surface-coated cutting tool, a hard coating layer includes at least a layer of a complex nitride or complex carbonitride expressed by a composition formula: (Cr1-xAlx)(CyN1-y) or a layer of a complex nitride or complex carbonitride expressed by a composition formula: (Ti1-?-?Al?Me?)(C?N1-?), crystal grains configuring the layer of a complex nitride or complex carbonitride having an NaCl type face-centered cubic structure are present, and predetermined average crystal grain misorientation and inclined angle frequency distribution are present in the crystal grains having an NaCl type face-centered cubic structure.Type: GrantFiled: October 31, 2016Date of Patent: April 14, 2020Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Sho Tatsuoka, Kenichi Sato, Kousuke Yanagisawa, Shin Nishida
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Publication number: 20190358711Abstract: A surface-coated cutting tool including at least a TiAlCN layer, in which the layer is expressed by a composition formula: (Ti1-XAlX)(CYN1-Y), an average content ratio X of Al and an average content ratio Y of C (here, X and Y are atomic ratios) satisfy 0.60?X?0.95 and 0?Y?0.005, respectively, an average content ratio Z of Cl in the total amount of atoms configuring the TiAlCN phase (here, Z is an atomic ratio) satisfies 0.0001?Z?0.004, plane spacings d(111) and d(200) are respectively calculated from X-ray diffraction spectra of (111) plane and (200) plane of crystal grains having a NaCl type face-centered cubic structure in the TiAlCN layer measured by using an X-ray diffraction device, and an absolute value ?A=|A(111)?A(200)| defined as A(111)=31/2d(111) and A(200)=2d(200) satisfies 0.007 ???A?0.05.Type: ApplicationFiled: January 17, 2018Publication date: November 28, 2019Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Takuya ISHIGAKI, Sho TATSUOKA, Kenichi SATO, Kousuke YANAGISAWA, Shin NISHIDA
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Publication number: 20180311745Abstract: In this surface-coated cutting tool, a hard coating layer includes at least a layer of a complex nitride or complex carbonitride expressed by a composition formula: (Cr1-xAlx)(CyN1-y) or a layer of a complex nitride or complex carbonitride expressed by a composition formula: (Ti1-?-?Al?Me?)(C?N1-?), crystal grains configuring the layer of a complex nitride or complex carbonitride having an NaCl type face-centered cubic structure are present, and predetermined average crystal grain misorientation and inclined angle frequency distribution are present in the crystal grains having an NaCl type face-centered cubic structure.Type: ApplicationFiled: October 31, 2016Publication date: November 1, 2018Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Sho TATSUOKA, Kenichi SATO, Kousuke YANAGISAWA, Shin NISHIDA
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Publication number: 20180311742Abstract: In a hard coating layer that contains at least any of a layer of a complex nitride or a complex carbonitride (composition formula: (Ti1-xAlx)(CyN1-y)) of chemically-vapor-deposited Ti and Al, a layer of a complex nitride or a complex carbonitride (composition formula: (Ti1-?-?Al?Mr?)(C?Ni1-?)) of Ti, Al, and Me, and a layer of a complex nitride or a complex carbonitride (composition formula: (Cr1-pAlp)(CqN1-q) of Cr and Al in a surface-coated cutting tool, some crystal grains that form the layer of a complex nitride or a complex carbonitride have cubic structures, and a predetermined average crystal grain misorientation and inclined angle frequency distribution are present in the crystal grains that have cubic structures.Type: ApplicationFiled: October 31, 2016Publication date: November 1, 2018Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Sho TATSUOKA, Kenichi SATO, Kousuke YANAGISAWA, Shin NISHIDA
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Publication number: 20180154463Abstract: A coated tool has a hard coating layer including a layer of a complex nitride or complex carbonitride expressed by (Ti1-xAlx)(CyN1-y). A periodic concentration variation is present in crystal grains of a complex nitride or complex carbonitride having a NaCl type face-centered cubic structure in the layer. The periodic concentration variation direction includes a direction at 30 degrees or less with respect to a surface of a tool body. An area percentage of a periodic concentration variation of Ti and Al is 40% or more. The concentration variation period is 1 to 10 nm. A difference between an average of local maximums and an average of local minimums of a periodically varying amount x of Al is 0.01 to 0.1. Fine crystal grains having a hexagonal structure with an average grain size of 0.01 to 0.3 ?m are present at grain boundaries in 5% or less of the area.Type: ApplicationFiled: May 25, 2016Publication date: June 7, 2018Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Kousuke YANAGISAWA, Sho TATSUOKA, Kenichi SATO, Kenji YAMAGUCHI