Patents by Inventor Kouta Isoyama

Kouta Isoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9873238
    Abstract: Disclosed is an inner liner for a pneumatic tire, the inner liner including no less than 8 resin-layers, the resin-layer having a layer A constituted with a resin composition containing a gas barrier resin, and a layer B constituted with a resin composition containing an elastomer, at least one of the resin compositions included in the layer A and the layer B that are adjacent with each other containing a metal salt, the content of the metal salt being no less than 1 ppm and no greater than 10,000 ppm in terms of metal element equivalent, and an interlayer adhesive force between the layer A and the layer B being no less than 500 g/15 mm. The layer A and the layer B are preferably alternately laminated.
    Type: Grant
    Filed: November 30, 2010
    Date of Patent: January 23, 2018
    Assignees: KURARAY CO., LTD., Bridgestone Corporation
    Inventors: Shinji Tai, Hiroshi Kawai, Satoshi Yamakoshi, Kouta Isoyama, Masao Hikasa, Yuwa Takahashi, Hideki Kitano, Tetsuo Amamoto, Takatsugu Tanaka
  • Patent number: 9744748
    Abstract: An object of the invention is to provide a multilayered structure having very superior gas barrier properties and being excellent in flex resistance, pinhole resistance, stretchability, thermoformability and interlayer adhesiveness, and having superior durability enabling characteristics such as high gas barrier properties to be maintained even if used with deformation such as flexion and/or stretching, and to provide a laminate in which the multilayered structure is used, and a production method thereof. Provided by the present invention is a multilayered structure in which at least 4 resin-layers constituted with a resin composition containing an ethylene-vinyl alcohol copolymer are contiguously laminated. A single layer of the resin layer has an average thickness of preferably no less than 0.01 ?m and no greater than 10 ?m. The average thickness is preferably no less than 0.1 ?m and no greater than 1,000 ?m.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: August 29, 2017
    Assignee: KURARAY CO., LTD.
    Inventors: Shinji Tai, Hiroshi Kawai, Satoshi Yamakoshi, Kouta Isoyama, Masao Hikasa
  • Patent number: 9186873
    Abstract: Disclosed is a multilayered structure that includes no less than 8 resin-layers, the resin-layer including a layer A constituted with a resin composition containing a gas barrier resin, and a layer B constituted with a resin composition containing a thermoplastic resin, at least one of the resin compositions included in the layer A and the layer B that are adjacent with each other containing a metal salt, the content of the metal salt being no less than 1 ppm and no greater than 10,000 ppm in terms of metal element equivalent, and an interlayer adhesive force between the layer A and the layer B being no less than 450 g/15 mm. The layer A and the layer B may be alternately laminated. Moreover, the average thickness of single layer of at least one selected from the layer A and the layer B is preferably no less than 0.01 ?m and no greater than 10 ?m.
    Type: Grant
    Filed: November 30, 2010
    Date of Patent: November 17, 2015
    Assignee: KURARAY CO., LTD.
    Inventors: Shinji Tai, Hiroshi Kawai, Satoshi Yamakoshi, Kouta Isoyama, Masao Hikasa, Kentaro Yoshida
  • Patent number: 8877865
    Abstract: A resin composition, contains: a thermoplastic polyurethane (A); a thermoplastic polyurethane (B); and an ethylene-vinyl alcohol copolymer (C), wherein an isocyanate group content (mole) in raw materials of the thermoplastic polyurethane (A) is greater than a hydroxyl group content (mole) therein, an isocyanate group content (mole) in raw materials of the thermoplastic polyurethane (B) is nearly equal to a hydroxyl group content (mole) therein, and the thermoplastic polyurethane (B) and the ethylene-vinyl alcohol copolymer (C) have a mass ratio (B/C) of from 70/30 to 99/1 and a content of the thermoplastic polyurethane (A), based on 100 parts by mass of a total of the thermoplastic polyurethane (B) and the ethylene-vinyl alcohol copolymer (C), is from 1 to 30 parts by mass. Thus, a resin composition is provided that contains thermoplastic polyurethanes and an ethylene-vinyl alcohol copolymer and is good in melt shapability.
    Type: Grant
    Filed: March 29, 2010
    Date of Patent: November 4, 2014
    Assignee: Kuraray Co., Ltd.
    Inventors: Kouta Isoyama, Tatsuya Oshita, Hidekazu Saitou, Hiroyuki Ono
  • Publication number: 20130017383
    Abstract: An object of the invention is to provide a multilayered structure having very superior gas barrier properties and being excellent in flex resistance, pinhole resistance, stretchability, thermoformability and interlayer adhesiveness, and having superior durability enabling characteristics such as high gas barrier properties to be maintained even if used with deformation such as flexion and/or stretching, and to provide a laminate in which the multilayered structure is used, and a production method thereof. Provided by the present invention is a multilayered structure in which at least 4 resin-layers constituted with a resin composition containing an ethylene-vinyl alcohol copolymer are contiguously laminated. A single layer of the resin layer has an average thickness of preferably no less than 0.01 ?m and no greater than 10 ?m. The average thickness is preferably no less than 0.1 ?m and no greater than 1,000 ?m.
    Type: Application
    Filed: March 30, 2011
    Publication date: January 17, 2013
    Inventors: Shinji Tai, Hiroshi Kawai, Satoshi Yamakoshi, Kouta Isoyama, Masao Hikasa
  • Patent number: 8329818
    Abstract: Provided is a modified ethylene-vinyl alcohol copolymer (C) having an ethylen content of 5 to 55 mol %, which contains a specific structural unit (I) in an amount of 0.3 to 40 mol % and may be obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) having a molecular weight of not more than 500. This can be produced by a method for producing the modified ethylene-vinyl alcohol copolymer (C) which comprises melting and kneading an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) in an extruder. The modified ethylene-vinyl alcohol copolymer (C) is superior to a unmodified ethylene-vinyl alcohol copolymer (A) in transparency, stretchability, flexibility and flexing resistance due to the specific structural unit (I) incorporated therein, and thus, can be used as a barrier material in various applications requiring the above performance capabilities.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: December 11, 2012
    Assignee: Kuraray Co., Ltd.
    Inventors: Kaoru Ikeda, Shinji Tai, Kouta Isoyama, Tomoyuki Watanabe
  • Publication number: 20120237742
    Abstract: Disclosed is an inner liner for a pneumatic tire, the inner liner including no less than 8 resin-layers, the resin-layer having a layer A constituted with a resin composition containing a gas barrier resin, and a layer B constituted with a resin composition containing an elastomer, at least one of the resin compositions included in the layer A and the layer B that are adjacent with each other containing a metal salt, the content of the metal salt being no less than 1 ppm and no greater than 10,000 ppm in terms of metal element equivalent, and an interlayer adhesive force between the layer A and the layer B being no less than 500 g/15 mm. The layer A and the layer B are preferably alternately laminated.
    Type: Application
    Filed: November 30, 2010
    Publication date: September 20, 2012
    Applicants: BRIDGESTONE CORPORATION, KURARAY CO., LTD.
    Inventors: Shinji Tai, Hiroshi Kawai, Satoshi Yamakoshi, Kouta Isoyama, Masao Hikasa, Yuwa Takahashi, Hideki Kitano, Tetsuo Amamoto, Takatsugu Tanaka
  • Publication number: 20120237747
    Abstract: Disclosed is a multilayered structure that includes no less than 8 resin-layers, the resin-layer including a layer A constituted with a resin composition containing a gas barrier resin, and a layer B constituted with a resin composition containing a thermoplastic resin, at least one of the resin compositions included in the layer A and the layer B that are adjacent with each other containing a metal salt, the content of the metal salt being no less than 1 ppm and no greater than 10,000 ppm in terms of metal element equivalent, and an interlayer adhesive force between the layer A and the layer B being no less than 450 g/15 mm. The layer A and the layer B may be alternately laminated. Moreover, the average thickness of single layer of at least one selected from the layer A and the layer B is preferably no less than 0.01 ?m and no greater than 10 ?m.
    Type: Application
    Filed: November 30, 2010
    Publication date: September 20, 2012
    Applicant: KURARAY CO., LTD.
    Inventors: Shinji Tai, Hiroshi Kawai, Satoshi Yamakoshi, Kouta Isoyama, Masao Hikasa, Kentaro Yoshida
  • Publication number: 20120045653
    Abstract: A resin composition, contains: a thermoplastic polyurethane (A); a thermoplastic polyurethane (B); and an ethylene-vinyl alcohol copolymer (C), wherein an isocyanate group content (mole) in raw materials of the thermoplastic polyurethane (A) is greater than a hydroxyl group content (mole) therein, an isocyanate group content (mole) in raw materials of the thermoplastic polyurethane (B) is nearly equal to a hydroxyl group content (mole) therein, and the thermoplastic polyurethane (B) and the ethylene-vinyl alcohol copolymer (C) have a mass ratio (B/C) of from 70/30 to 99/1 and a content of the thermoplastic polyurethane (A), based on 100 parts by mass of a total of the thermoplastic polyurethane (B) and the ethylene-vinyl alcohol copolymer (C), is from 1 to 30 parts by mass. Thus, a resin composition is provided that contains thermoplastic polyurethanes and an ethylene-vinyl alcohol copolymer and is good in melt shapability.
    Type: Application
    Filed: March 29, 2010
    Publication date: February 23, 2012
    Applicant: KURARAY CO., LTD.
    Inventors: Kouta Isoyama, Tatsuya Oshita, Hidekazu Saitou, Hiroyuki Ono
  • Patent number: 8084536
    Abstract: A resin composition is provided which comprises from 50 to 95% by weight of a modified ethylene-vinyl alcohol copolymer (C) obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monovalent epoxy compound (B) having a molecular weight of 500 or less, and from 5 to 50% by weight of a soft resin (F) that has at least one functional group able to react with a hydroxyl group and has a Young's modulus at 23° C., 50% RH of 500 MPa or less, wherein the soft resin (F) is dispersed with an average particle diameter of 0.1 ?m or less in a matrix of the modified ethylene-vinyl alcohol copolymer (C). This resin composition is excellent in barrier properties and also in flex resistance and impact resistance at low temperature.
    Type: Grant
    Filed: January 11, 2006
    Date of Patent: December 27, 2011
    Assignee: Kuraray Co., Ltd.
    Inventors: Kouta Isoyama, Hiroyuki Shindome, Naoki Kataoka, Tomoyuki Watanabe
  • Publication number: 20110024015
    Abstract: An object of the present invention is to provide: a film which is applicable to a tire, has excellent gas barrier properties and bending resistance, allows weight of a tire to be reduced with improving internal pressure retainability of the tire at both the brand-new stage and the used stage thereof, and is capable of demonstrating good gas barrier properties without breaking especially in a running condition at a relatively low temperature in winter time or the like; an inner liner for tire, using the film; and a tire provided with the inner liner for tire. The film of the present invention comprises at least a layer composed of resin composition (D) produced by dispersing viscoelastic substance (C) in a resin containing modified ethylene-vinyl alcohol copolymer (B) obtained by subjecting ethylene-vinyl alcohol copolymer (A) to a reaction, wherein 100% modulus at ?30° C. of the viscoelastic substance (C) is smaller than 6 MPa.
    Type: Application
    Filed: March 31, 2009
    Publication date: February 3, 2011
    Applicants: BRIDGESTONE CORPORATION, KURARAY CO., LTD
    Inventors: Yuwa Takahashi, Daisuke Nohara, Daisuke Nakagawa, Kouta Isoyama
  • Publication number: 20100280178
    Abstract: Provided is a modified ethylene-vinyl alcohol copolymer (C) having an ethylen content of 5 to 55 mol %, which contains a specific structural unit (I) in an amount of 0.3 to 40 mol % and may be obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) having a molecular weight of not more than 500. This can be produced by a method for producing the modified ethylene-vinyl alcohol copolymer (C) which comprises melting and kneading an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) in an extruder. The modified ethylene-vinyl alcohol copolymer (C) is superior to a unmodified ethylene-vinyl alcohol copolymer (A) in transparency, stretchability, flexibility and flexing resistance due to the specific structural unit (I) incorporated therein, and thus, can be used as a barrier material in various applications requiring the above performance capabilities.
    Type: Application
    Filed: May 10, 2010
    Publication date: November 4, 2010
    Applicant: Kuraray Co., Ltd.
    Inventors: Kaoru IKEDA, Shinji Tai, Kouta Isoyama, Tomoyuki Watanabe
  • Patent number: 7811646
    Abstract: Provided is a modified ethylene-vinyl alcohol copolymer (C) having an ethylen content of 5 to 55 mol %, which contains a specific structural unit (I) in an amount of 0.3 to 40 mol % and may be obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) having a molecular weight of not more than 500. This can be produced by a method for producing the modified ethylene-vinyl alcohol copolymer (C) which comprises melting and kneading an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) in an extruder. The modified ethylene-vinyl alcohol copolymer (C) is superior to a unmodified ethylene-vinyl alcohol copolymer (A) in transparency, stretchability, flexibility and flexing resistance due to the specific structural unit (I) incorporated therein, and thus, can be used as a barrier material in various applications requiring the above performance capabilities.
    Type: Grant
    Filed: May 13, 2002
    Date of Patent: October 12, 2010
    Assignee: Kuraray Co., Ltd.
    Inventors: Kaoru Ikeda, Shinji Tai, Kouta Isoyama, Tomoyuki Watanabe
  • Patent number: 7600546
    Abstract: Disclosed is an innerliner for pneumatic tires, wherein the innerliner comprises a modified ethylene-vinyl alcohol copolymer (C) obtained by reacting 1-50 parts by weight of an epoxy compound (B) with 100 parts by weight of an ethylene-vinyl alcohol copolymer (A) having an ethylene content of 25-50 mol %. A pneumatic tire with the innerliner can greatly improve the internal pressure retainabilities before and after driving without increasing the weight of the tire.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: October 13, 2009
    Assignees: Bridgestone Corporation, Kuraray Co., Ltd.
    Inventors: Kentaro Fujino, Shinji Tai, Kaoru Ikeda, Tomoyuki Watanabe, Kouta Isoyama
  • Publication number: 20090220718
    Abstract: Provided is a fuel container containing a biodiesel fuel comprising at least one fatty acid ester selected from the group consisting of fatty acid methyl esters and fatty acid ethyl esters, wherein the fuel container is made of a multilayer structure wherein layers of high density polyethylene (a) are located on both sides of a layer of an ethylene-vinyl alcohol copolymer (c) via layers of adhesive resin (b). This fuel container is excellent in barrier performance and brittle degradation resistance against biodiesel fuels.
    Type: Application
    Filed: February 29, 2008
    Publication date: September 3, 2009
    Applicant: KURARAY CO. LTD.
    Inventors: Kouta Isoyama, W. Ronald Rose, Robert Chvala
  • Patent number: 7534829
    Abstract: Provided is a resin composition comprising 1-99% by weight of a modified ethylene-vinyl alcohol copolymer (C) having an ethylene content of 5-55 mol %, which contains a specific structural unit (I) in an amount of 0.3-40 mol % and can be obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) having a molecular weight of not more than 500, and 1-99% by weight of a thermoplastic resin (T1) other than (C). Moreover, a multilayer structure in which the resin composition and a thermoplastic resin (T2) are laminated is also provided. Thus, a resin composition superior in barrier properties, transparency, stretchability, flexibility, flexing resistance and interlayer adhesiveness and various kinds of molded articles made thereof are provided.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: May 19, 2009
    Assignee: Kuraray Co., Ltd.
    Inventors: Shinji Tai, Kaoru Ikeda, Haruhisa Masuda, Tomoyuki Watanabe, Kouta Isoyama
  • Publication number: 20090012236
    Abstract: A resin composition is provided which comprises from 50 to 95% by weight of a modified ethylene-vinyl alcohol copolymer (C) obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monovalent epoxy compound (B) having a molecular weight of 500 or less, and from 5 to 50% by weight of a soft resin (F) that has at least one functional group able to react with a hydroxyl group and has a Young's modulus at 23° C., 50% RH of 500 MPa or less, wherein the soft resin (F) is dispersed with an average particle diameter of 0.1 ?m or less in a matrix of the modified ethylene-vinyl alcohol copolymer (C). This resin composition is excellent in barrier properties and also in flex resistance and impact resistance at low temperature.
    Type: Application
    Filed: January 11, 2006
    Publication date: January 8, 2009
    Applicant: Kuraray Co., Ltd.
    Inventors: Kouta Isoyama, Hiroyuki Shindome, Naoki Kataoka, Tomoyuki Watanabe
  • Publication number: 20050147778
    Abstract: Provided is a resin composition comprising 1-99% by weight of a modified ethylene-vinyl alcohol copolymer (C) having an ethylene content of 5-55 mol %, which contains a specific structural unit (I) in an amount of 0.3-40 mol % and can be obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) having a molecular weight of not more than 500, and 1-99% by weight of a thermoplastic resin (T1) other than (C). Moreover, a multilayer structure in which the resin composition and a thermoplastic resin (T2) are laminated is also provided. Thus, a resin composition superior in barrier properties, transparency, stretchability, flexibility, flexing resistance and interlayer adhesiveness and various kinds of molded articles made thereof are provided.
    Type: Application
    Filed: February 20, 2003
    Publication date: July 7, 2005
    Inventors: Shinji Tai, Kaoru Ikeda, Haruhisa Masuda, Tomoyuki Watanabe, Kouta Isoyama
  • Publication number: 20040096683
    Abstract: Provided is a modified ethylene-vinyl alcohol copolymer (C) having an ethylen content of 5 to 55 mol %, which contains a specific structural unit (I) in an amount of 0.3 to 40 mol % and may be obtained by reacting an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) having a molecular weight of not more than 500. This can be produced by a method for producing the modified ethylene-vinyl alcohol copolymer (C) which comprises melting and kneading an ethylene-vinyl alcohol copolymer (A) with a monofunctional epoxy compound (B) in an extruder. The modified ethylene-vinyl alcohol copolymer (C) is superior to a unmodified ethylene-vinyl alcohol copolymer (A) in transparency, stretchability, flexibility and flexing resistance due to the specific structural unit (I) incorporated therein, and thus, can be used as a barrier material in various applications requiring the above performance capabilities.
    Type: Application
    Filed: November 14, 2003
    Publication date: May 20, 2004
    Inventors: Kaoru Ikeda, Shinji Tai, Kouta Isoyama, Tomoyuki Watanabe
  • Publication number: 20040089388
    Abstract: Disclosed is an innerliner for pneumatic tires, wherein the innerliner comprises a modified ethylene-vinyl alcohol copolymer (C) obtained by reacting 1-50 parts by weight of an epoxy compound (B) with 100 parts by weight of an ethylene-vinyl alcohol copolymer (A) having an ethylene content of 25-50 mol %. A pneumatic tire with the innerliner can greatly improve the internal pressure retainabilities before and after driving without increasing the weight of the tire.
    Type: Application
    Filed: October 27, 2003
    Publication date: May 13, 2004
    Applicants: Bridgestone Corporation, Kuraray Co., Ltd.
    Inventors: Kentaro Fujino, Shinji Tai, Kaoru Ikeda, Tomoyuki Watanabe, Kouta Isoyama