Patents by Inventor Koutarou Hayashi

Koutarou Hayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240068066
    Abstract: There is provided a steel sheet having a chemical composition comprising, in mass %, C: 0.05 to 0.25%, Si: 0.2 to 2.0%, Mn: 1.2 to 3.0%, P: 0.030% or less, S: 0.050% or less, Al: 0.01 to 0.55%, N: 0.0100% or less, and Ti: 0.010 to 0.250%, with the balance: Fe and impurities, wherein a random intensity ratio of a texture in a near-surface portion of the steel sheet is 8.0 or less, and a minimum angle formed between a maximum strength orientation in a {110} pole figure of the texture and a normal direction of a rolled surface of the steel sheet is 10° or less.
    Type: Application
    Filed: February 22, 2022
    Publication date: February 29, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yasuaki TANAKA, Shohei YABU, Hiroshi SHUTO, Koutarou HAYASHI, Takashi YASUTOMI, Eisaku SAKURADA
  • Publication number: 20230323496
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in a microstructure, in terms of area%, residual austenite is less than 3.0%, ferrite is less than 15.0%, and pearlite is less than 5.0%, an E value that indicates periodicity of the microstructure is less than 10.7, and an I value that indicates uniformity of the microstructure is less than 1.020, a standard deviation of a Mn concentration is 0.60 mass% or less, and a tensile strength is 780 MPa or more.
    Type: Application
    Filed: June 15, 2021
    Publication date: October 12, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Mitsuru YOSHIDA, Hiroshi SHUTO, Kazumasa TSUTSUI, Koutarou HAYASHI
  • Publication number: 20230295783
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in a microstructure, in terms of area %, residual austenite is less than 3.0%, ferrite is 15.0% or more and less than 60.0%, and pearlite is less than 5.0%, an E value that indicates periodicity of the microstructure is 10.7 or more, and an I value that indicates uniformity of the microstructure is 1.020 or more, a standard deviation of a Mn concentration is 0.60 mass % or less, and a tensile strength is 980 MPa or more.
    Type: Application
    Filed: June 15, 2021
    Publication date: September 21, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroshi SHUTO, Kazumasa TSUTSUI, Koutarou HAYASHI, Akifumi SAKAKIBARA, Jun ANDO, Toshiki SUGIYAMA
  • Publication number: 20230279532
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in a microstructure, in terms of area %, martensite and tempered martensite are more than 92.0% and 100.0% or less in total, residual austenite is less than 3.0%, and ferrite is less than 5.0%, an E value that indicates periodicity of the microstructure is 11.0 or more, the I value that indicates uniformity of the microstructure is less than 1.020, a standard deviation of a Mn concentration is 0.60 mass % or less, and a tensile strength is 980 MPa or more.
    Type: Application
    Filed: June 15, 2021
    Publication date: September 7, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazumasa TSUTSUI, Hiroshi SHUTO, Koutarou HAYASHI, Mitsuru YOSHIDA
  • Patent number: 11732341
    Abstract: In a metal coated steel sheet, a chemical composition contains, in mass %, at least C: 0.03% to 0.70%, Si: 0.25% to 2.50%, Mn: 1.00% to 5.00%, P: 0.100% or less, S: 0.010% or less, sol. Al: 0.001% to 2.500, N: 0.020% or less, and a balance composed of iron and impurities, a metal structure contains greater than 5.0 vol % of retained austenite and greater than 5.0 vol % of tempered martensite, and satisfies a C content in the retained austenite being 0.85 mass % or more.
    Type: Grant
    Filed: October 19, 2016
    Date of Patent: August 22, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Jun Haga, Kohichi Sano, Koutarou Hayashi, Kunio Hayashi, Masaharu Kameda, Akihiro Uenishi, Hiroyuki Kawata
  • Publication number: 20230257845
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in a microstructure, in terms of area %, residual austenite is less than 3.0%, ferrite is 15.0% or more and less than 60.0%, and pearlite is less than 5.0%, an E value that indicates periodicity of the microstructure is 10.7 or more, and an I value that indicates uniformity of the microstructure is less than 1.020, a standard deviation of a Mn concentration is 0.60 mass % or less, and a tensile strength is 980 MPa or more.
    Type: Application
    Filed: June 15, 2021
    Publication date: August 17, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroshi SHUTO, Kazumasa TSUTSUI, Koutarou HAYASHI, Akifumi SAKAKIBARA, Jun ANDO, Mitsuru YOSHIDA
  • Publication number: 20230140358
    Abstract: This steel sheet has a predetermined chemical composition, Ex. C that is obtained by Ex. C = (%C) - 12 ( (%Ti*)/48 + (%V)/51 + (%Nb)/93 + (%Mo)/96 + (%W)/184} is 0.020% or less, a microstructure at a ¼ depth position of a sheet thickness from a surface contains 60% or more of ferrite, 0% to 5% of MA and a total of 0% to 5% of pearlite and cementite with a remainder of bainite in terms of area fractions, in the microstructure, the average crystal grain diameter is 10.0 µm or less, the average aspect ratio of crystal grains is 0.30 or more, the standard deviation of a Mn concentration is 0.60 mass% or less, a Ti-based carbide having a Baker-Nutting orientation relationship in the ferrite is precipitated in a semi-coherent state, and a tensile strength is 980 MPa or more.
    Type: Application
    Filed: March 9, 2021
    Publication date: May 4, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Mitsuru YOSHIDA, Shunsuke TANIGUCHI, Koutarou HAYASHI, Hiroshi SHUTO
  • Publication number: 20230133134
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in a microstructure, by area %, ferrite is less than 15.0%, residual austenite is less than 3.0%, L52/L7, which is a ratio of a length L52 of a grain boundary having a crystal orientation difference of 52° to a length L7 of a grain boundary having a crystal orientation difference of 7° about a <110> direction is 0.10 to 0.18, a standard deviation of a Mn concentration is 0.60 mass % or, less, and a tensile strength is 980 MPa or more.
    Type: Application
    Filed: March 8, 2021
    Publication date: May 4, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Mutsumi SAKAKIBARA, Hiroshi SHUTO, Kazumasa TSUTSUI, Koutarou HAYASHI
  • Patent number: 11634802
    Abstract: The cold-rolled steel sheet having a high bake hardening amount and excellent bendability after bake hardening according to the present invention has a predetermined composition, and contains 20% or more and 70% or less of ferrite and 30% or more of tempered martensite in terms of area ratio, in which a sum of ferrite and tempered martensite is 90% or more, and in a case where a microstructure image of 30 ?m×30 ?m obtained by photographing a structure at a magnification of 2,000-fold is disposed in an xy coordinate system having a sheet thickness direction as an x-axis and a rolling direction as a y-axis, the microstructure image is divided into 1024 pieces in an x-axis direction and 1024 pieces in a y-axis direction to form 1024×1024 divided regions, and a two-dimensional image is created by performing double gradation by assuming a value of “1” in each of the divided regions in one case where the structure is ferrite and assuming a value of “0” in the other cases, a heterogeneity ? when two-dimensional disc
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: April 25, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroshi Kaido, Mai Nagano, Koutarou Hayashi
  • Publication number: 20230055479
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in which a metallographic structure contains, by area %, less than 3.0% of residual austenite, 15.0% or more and less than 60.0% of ferrite, and less than 5.0% of pearlite, has a ratio L60/L7 of a length L60 of a grain boundary having a crystal misorientation of 60° to a length L7 of a grain boundary having a crystal misorientation of 7° about a <110> direction of 0.60 or more, has a standard deviation of a Mn concentration of 0.60 mass % or less, and has a tensile strength of 980 MPa or more.
    Type: Application
    Filed: December 11, 2020
    Publication date: February 23, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroshi SHUTO, Kazumasa TSUTSUI, Jun ANDO, Koutarou HAYASHI, Akifumi SAKAKIBARA, Shunsuke KOBAYASHI
  • Publication number: 20230047602
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in which a metallographic structure contains, by area %, more than 92.0% and 100.0% or less of martensite and tempered martensite in total, less than 3.0% of residual austenite, and less than 5.0% of ferrite, has a ratio S60/S7, which is a ratio of a density S60 of a length of a grain boundary having a crystal misorientation of 60° to a density S7 of a length of a grain boundary having a crystal misorientation of 7° about a <110> direction, of more than 0.34 and less than 0.60, has a standard deviation of a Mn concentration of 0.60 mass % or less, and has a tensile strength of 980 MPa or more.
    Type: Application
    Filed: December 11, 2020
    Publication date: February 16, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazumasa TSUTSUI, Hiroshi SHUTO, Koutarou HAYASHI
  • Publication number: 20230021370
    Abstract: A steel sheet has a predetermined chemical composition containing, in mass %, C: more than 0.18% and less than 0.30%, Mn: more than 2.50% and 4.00% or less, and other elements. The steel micro-structure at a position at a depth of ¼ of the sheet thickness from the surface in an L cross section of the steel sheet is, in area %, tempered martensite: 25 to 90%, ferrite: 5% or less, retained austenite: 10 to 50%, and bainite: 5% or less. At a position at a depth of ¼ of the sheet thickness from the surface of the L cross section, the proportion of a total area of retained austenite grains having an area of 1 ?m2 or more and having a grain shape circularity of 0.1 or more is less than 50% with respect to the entire area of retained austenite. The steel sheet satisfies the formula CMn?/CMn??1.2.
    Type: Application
    Filed: March 17, 2021
    Publication date: January 26, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takahiko KOHTAKE, Koutarou HAYASHI, Yoshihiro SUWA
  • Publication number: 20220389554
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in which a microstructure contains, by area %, less than 3.0% of residual austenite, 15.0% or more and less than 60.0% of ferrite, and less than 5.0% of pearlite, has a ratio L60/L7 of a length L60 of a grain boundary having a crystal misorientation of 60° to a length L7 of a grain boundary having a crystal misorientation of 7° about a<110> direction of less than 0.60, has a standard deviation of a Mn concentration of 0.60 mass % or less, and has a tensile strength of 980 MPa or more.
    Type: Application
    Filed: September 4, 2020
    Publication date: December 8, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroshi SHUTO, Kazumasa TSUTSUI, Koutarou HAYASHI, Akifumi SAKAKIBARA, Jun ANDO, Shota ENDO
  • Patent number: 11505855
    Abstract: What is provided is a high-strength steel sheet including, by mass %: C: 0.05% to 0.15%; Si: 1.5% or less; Mn: 2.00% to 5.00%; P: 0.100% or less; S: 0.010% or less; Al: 0.001% to 2.000%; N: 0.010% or less; and a remainder of Fe and impurities, in which Ceq defined by Ceq=C+Si/90+Mn/100+1.5P+3S is less than 0.21, the high-strength steel sheet contains martensite in an area ratio of 98% or more, and a residual structure is in an area ratio of 2% or less, a two-dimensional homogeneous dispersion ratio S defined by S=Sy2/Sx2 (Sx2 is a dispersion value of Mn concentration profile data in a sheet width direction, and Sy2 is a dispersion value of the Mn concentration profile data in a sheet thickness direction) is 0.85 or more and 1.20 or less, and a tensile strength is 1200 MPa or more.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: November 22, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Mai Nagano, Koutarou Hayashi, Akihiro Uenishi
  • Patent number: 11486028
    Abstract: What is provided is a high-strength steel sheet having a large bake hardening amount and a uniform bake hardenability is provided according to the present invention, the high-strength steel sheet comprising, by mass %: C: 0.13% to 0.40%; Si: 0.500% to 3.000%; Mn: 2.50% to 5.00%; P: 0.100% or less; S: 0.010% or less; Al: 0.001% to 2.000%; N: 0.010% or less; and a remainder consisting of Fe and impurities, wherein martensite is 95% or more in an area ratio, and residual structure is 5% or less in an area ratio, a ratio C1/C2 of an upper limit C1 (mass %) of Si concentrations to a lower limit C2 (mass %) of the Si concentrations in a cross section in a thickness direction is 1.25 or less, precipitates having a major axis of 0.05 ?m or more and 1.00 ?m or less and an aspect ratio of 1:3 or more are included in a number density of 30/?m2 or more, and a tensile strength is 1300 MPa or more.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: November 1, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Mai Nagano, Koutarou Hayashi, Akihiro Uenishi
  • Publication number: 20220259692
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in which a microstructure contains, by area %, bainite: 80.0% or more, ferrite: 10.0% or less, and a remainder in the microstructure: 10.0% or less, a total density of a length L7 of a grain boundary having a crystal orientation difference of 7° and a length L68 of a grain boundary having a crystal orientation difference of 68° about a <110> direction in the bainite is 0.35 to 0.60 ?m/?m2, and a tensile strength is 780 MPa or more.
    Type: Application
    Filed: October 12, 2020
    Publication date: August 18, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shohei YABU, Kunio HAYASHI, Koutarou HAYASHI, Kazumasa TSUTSUI
  • Patent number: 11365465
    Abstract: A steel sheet includes a predetermined chemical composition, and includes a steel microstructure represented by, in an area ratio, ferrite: 5% to 80%, a hard microstructure constituted of bainite, martensite or retained austenite or an arbitrary combination of the above: 20% to 95%, and a standard deviation of a line fraction of the hard microstructure on a line in a plane perpendicular to a thickness direction: 0.050 or less in a depth range where a depth from a surface when a thickness of a steel sheet is set as t is from 3t/8 to t/2.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: June 21, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shohei Yabu, Akihiro Uenishi, Koutarou Hayashi
  • Publication number: 20220145415
    Abstract: The present invention relates to a cold rolled steel sheet containing C: 0.15% or more and 0.40% or less, Si: 0.50% or more and 4.00% or less, Mn: 1.00% or more and 4.00% or less, and sol. Al: 0.001% or more and 2.000% or less, having a metallic structure consisting of 35 to 65 area % of ferrite phases, 35 to 65 area % of hard second phases, and 0 to 5 area % of remaining phases, wherein 60% or more of the ferrite phases are recrystallized ferrite phases, an average crystal grain size defined by 15° grain boundaries is 5.0 ?m or less, a maximum connecting rate of the hard second phases is 10% or more, and a two-dimensional isoperimetric constant of the hard second phases is 0.20 or less.
    Type: Application
    Filed: March 31, 2020
    Publication date: May 12, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shohei YABU, Koutarou HAYASHI, Akihiro UENISHI
  • Publication number: 20220119902
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in which a metal microstructure contains, by area %, 3.0% or more of residual austenite, has a ratio L52/L7 of a length L52 of a grain boundary having a crystal orientation difference of 52° to a length L7 of a grain boundary having a crystal orientation difference of 7° about a <110> direction of 0.10 or more and 0.18 or less, has a standard deviation of a Mn concentration of 0.60 mass % or less, and has a tensile strength of 980 MPa or more.
    Type: Application
    Filed: January 30, 2020
    Publication date: April 21, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroshi SHUTO, Koutarou HAYASHI, Hiroshi KAIDO, Akifumi SAKAKIBARA, Jun ANDO, Tetsu ASATO
  • Publication number: 20220081748
    Abstract: This hot-rolled steel sheet has a predetermined chemical composition, in which a metallographic structure contains, by area %, 3.0% or more of retained austenite, has a ratio L52/L7 of a length L52 of a grain boundary having a crystal misorientation of 52° to a length L7 of a grain boundary having a crystal misorientation of 7° about a <110> direction of more than 0.18, has a standard deviation of a Mn concentration of 0.60 mass % or less, and has a tensile strength of 1180 MPa or more.
    Type: Application
    Filed: January 30, 2020
    Publication date: March 17, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Koutarou HAYASHI, Hiroshi SHUTO, Kazumasa TSUTSUI, Hiroshi KAIDO