Patents by Inventor Kozo Fujiwara

Kozo Fujiwara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8404043
    Abstract: A high-quality polycrystalline bulk semiconductor having a large crystal grain size is produced by the casting method in which growth is regulated so as to proceed in the same plane direction, i.e., the {110}; plane or {112} plane is disclosed. The process, which is for producing a polycrystalline bulk semiconductor, comprises: a step in which a melt of a semiconductor selected among Si, Ge, and SiGe is held in a crucible; a step in which a bottom part of the crucible is cooled to give a temperature gradient and that part of the melt which is located directly on the crucible bottom is rapidly cooled in the beginning of growth to supercool the melt around the crucible bottom; a step in which the crucible is cooled to grow nuclei on the crucible bottom due to the supercooled state of the melt around the crucible bottom and thereby grow dendritic crystals along the crucible bottom; and a step in which a polycrystalline bulk of the semiconductor is then grown on the upper side of the dendritic crystals.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: March 26, 2013
    Assignee: Tohoku University
    Inventors: Kozo Fujiwara, Kazuo Nakajima
  • Patent number: 8406379
    Abstract: In one embodiment of the present invention, a curvature distribution crystal lens of the present invention is obtained via press-molding. In the case of a Ge single crystal plate, a temperature for the press-molding is in a range 1° C. to 120° C. lower than a melting point. In the case of a Si single crystal plate, a temperature for the press-molding is in a range 1° C. to 200° C. lower than a melting point. The curvature distribution crystal lens has a crystal lattice plane forming a 1D cylindrically curved surface or a 1D logarithmically curved surface whose valley is in a direction perpendicular to a direction having a maximum curvature, the direction having the maximum curvature being within 30° from a [001] or [1-10] direction in a (110) plane. As a result, it is possible to make an integrated reflection intensity uniform and to make a half-value width uniform in a wide range.
    Type: Grant
    Filed: August 28, 2008
    Date of Patent: March 26, 2013
    Assignees: Kyoto University, Tohoku University
    Inventors: Hiroshi Okuda, Kazuo Nakajima, Kozo Fujiwara
  • Patent number: 8017862
    Abstract: In growing a single-crystal silicon by the present invention in a Czochralski method, after a surface of a silicon melt is brought into contact with a seed crystal in a crucible, the silicon melt being added with germanium, the single-crystal silicon is pulled while rotated, and the solar-cell single-crystal silicon substrate is sliced from the single-crystal silicon containing germanium, whereby a germanium content of solar-cell single-crystal silicon substrate is set in the range of not less than 0.03 mole % to less than 1.0 mole % when resistivity ranges from 1.4 to 1.9 ?cm. Therefore, conversion efficiency is enhanced when compared with conventional single-crystal silicon substrates. Accordingly, solar cell power generation costs decreases, so that the single-crystal silicon of the present invention can widely be utilized as the substrate for the solar cell in which the high conversion efficiency is increasingly demanded.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: September 13, 2011
    Assignee: Sumco Solar Corporation
    Inventors: Michio Kida, Wugen Pan, Kyojiro Kaneko, Kazuo Nakajima, Noritaka Usami, Kozo Fujiwara
  • Publication number: 20100208868
    Abstract: In one embodiment of the present invention, a curvature distribution crystal lens of the present invention is obtained via press-molding. In the case of a Ge single crystal plate, a temperature for the press-molding is in a range 1° C. to 120° C. lower than a melting point. In the case of a Si single crystal plate, a temperature for the press-molding is in a range 1° C. to 200° C. lower than a melting point. The curvature distribution crystal lens has a crystal lattice plane forming a 1D cylindrically curved surface or a 1D logarithmically curved surface whose valley is in a direction perpendicular to a direction having a maximum curvature, the direction having the maximum curvature being within 30° from a [001] or [1-10] direction in a (110) plane. As a result, it is possible to make an integrated reflection intensity uniform and to make a half-value width uniform in a wide range.
    Type: Application
    Filed: August 28, 2008
    Publication date: August 19, 2010
    Inventors: Hiroshi Okuda, Kazuo Nakajima, Kozo Fujiwara
  • Patent number: 7750232
    Abstract: A multi-crystalline silicon germanium bulk crystal with microscopic compositional distribution is adapted for use in solar cells to substantially increase conversion efficiency. By controlling the average Ge concentration between 0.1 and 8.0 mole percent, significant improvements are attained with respect to short circuit current density and conversion efficiency.
    Type: Grant
    Filed: July 8, 2005
    Date of Patent: July 6, 2010
    Assignee: Sumco Solar Corporation
    Inventors: Kazuo Nakajima, Wugen Pan, Kozo Fujiwara, Noritaka Usami
  • Publication number: 20090000536
    Abstract: A high-quality polycrystalline bulk semiconductor having a large crystal grain size is produced by the casting method in which growth is regulated so as to proceed in the same plane direction, i.e., the {110}; plane or {112} plane is disclosed. The process, which is for producing a polycrystalline bulk semiconductor, comprises: a step in which a melt of a semiconductor selected among Si, Ge, and SiGe is held in a crucible; a step in which a bottom part of the crucible is cooled to give a temperature gradient and that part of the melt which is located directly on the crucible bottom is rapidly cooled in the beginning of growth to supercool the melt around the crucible bottom; a step in which the crucible is cooled to grow nuclei on the crucible bottom due to the supercooled state of the melt around the crucible bottom and thereby grow dendritic crystals along the crucible bottom; and a step in which a polycrystalline bulk of the semiconductor is then grown on the upper side of the dendritic crystals.
    Type: Application
    Filed: May 30, 2008
    Publication date: January 1, 2009
    Applicant: Tohoku University
    Inventors: Kozo Fujiwara, Kazuo Nakajima
  • Publication number: 20070089781
    Abstract: In growing a single-crystal silicon by the present invention in a Czochralski method, after a surface of a silicon melt is brought into contact with a seed crystal in a crucible, the silicon melt being added with germanium, the single-crystal silicon is pulled while rotated, and the solar-cell single-crystal silicon substrate is sliced from the single-crystal silicon containing germanium, whereby a germanium content of solar-cell single-crystal silicon substrate is set in the range of not less than 0.1 mole % and less than 1.0 mole %. Desirably the germanium content is set in the range of not less than 0.1 mole % to not more than 0.6 mole %, and the germanium content is set in the range of not less than 0.03 mole % to less than 1.0 mole % when resistivity ranges from 1.4 to 1.9 ?cm. Therefore, conversion efficiency can largely be enhanced compared with the case where the conventional single-crystal silicon substrate is used.
    Type: Application
    Filed: October 20, 2006
    Publication date: April 26, 2007
    Inventors: Michio Kida, Wugen Pan, Kyojiro Kaneko, Kazuo Nakajima, Noritaka Usami, Kozo Fujiwara
  • Publication number: 20070006915
    Abstract: A multi-crystalline silicon germanium bulk crystal with microscopic compositional distribution is adapted for use in solar cells to substantially increase conversion efficiency. By controlling the average Ge concentration between 0.1 and 8.0 mole percent, significant improvements are attained with respect to short circuit current density and conversion efficiency.
    Type: Application
    Filed: July 8, 2005
    Publication date: January 11, 2007
    Inventors: Kazuo Nakajima, Wugen Pan, Kozo Fujiwara, Noritaka Usami
  • Publication number: 20050034756
    Abstract: A Si melt is contacted to a main surface of a Si substrate made of metallurgical Si raw material to conduct liquid phase epitaxy within a temperature range around Si melting point and to form a Si crystal thin film on the main surface of the Si substrate.
    Type: Application
    Filed: June 4, 2004
    Publication date: February 17, 2005
    Applicant: TOHOKU UNIVERSITY
    Inventors: Kazuo Nakajima, Noritaka Usami, Toru Ujihara, Kozo Fujiwara
  • Publication number: 20020139416
    Abstract: The present invention provides a multi-element polycrystal having a non-uniform microscopic distribution of the elements, by cooling a melt containing a plurality of elements at a controlled cooling rate. The present invention further provides a polycrystal for use in a solar cell capable of absorbing sunlight more efficiently at low cost, a solar cell using the polycrystal and methods of forming the polycrystal and the solar cell.
    Type: Application
    Filed: March 26, 2002
    Publication date: October 3, 2002
    Inventors: Kazuo Nakajima, Noritaka Usami, Kozo Fujiwara
  • Patent number: 4848127
    Abstract: A slab is successively fed between periodically moving press tools to reduce the slab in a widthwise direction. In this method, the leading and tail end portions of a given length in the slab are reduced at a reduced width wider than that of remaining steady portion.
    Type: Grant
    Filed: October 27, 1987
    Date of Patent: July 18, 1989
    Assignee: Kawasaki Steel Corporation
    Inventors: Kunio Isobe, Takaaki Hira, Takayuki Naoi, Hideyuki Nikaido, Kozo Fujiwara, Shigeru Ueki, Kouzou Ishikawa, Toshihiro Hanada
  • Patent number: 4695427
    Abstract: A lanthanide-containing alloy is produced by retaining the melt of this alloy by the use of a container having the inner surface formed of a calcia-based refractory possessing a CaO content of not less than 90% by weight in a non-oxidizing atmosphere.
    Type: Grant
    Filed: November 5, 1986
    Date of Patent: September 22, 1987
    Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.
    Inventors: Toru Degawa, Kozo Fujiwara, Akio Hashimoto, Seiju Uchida, Gen Okuyama, Susumu Matsui