Abstract: A turbocharger includes a housing and a rotating group supported for rotation within the housing. The rotating group includes a compressor wheel disposed within a compressor section of the turbocharger, and the rotating group includes a turbine wheel disposed within a turbine section of the turbocharger. The turbine wheel includes a bleed pressure surface. The turbocharger further includes a bleed passage that extends at least partly through the housing to fluidly connect the compressor section to the turbine section. The bleed passage is configured to direct a bleed flow of fluid from the compressor section to the bleed pressure surface to supply a thrust counterbalance load to the bleed pressure surface.

Abstract: A turbomachine includes a first housing member having a first journal bearing portion and a first radial control surface. The turbomachine also includes a second housing member with a second journal bearing portion and a second radial control surface. The second radial control surface has an interference fit with the first radial control surface that radially aligns the second journal bearing portion and the first journal bearing portion along a common axis.

Abstract: A turbocharger includes a housing and a rotating group supported for rotation within the housing. The rotating group includes a compressor wheel disposed within a compressor section of the turbocharger, and the rotating group includes a turbine wheel disposed within a turbine section of the turbocharger. The turbine wheel includes a bleed pressure surface. The turbocharger further includes a bleed passage that extends at least partly through the housing to fluidly connect the compressor section to the turbine section. The bleed passage is configured to direct a bleed flow of fluid from the compressor section to the bleed pressure surface to supply a thrust counterbalance load to the bleed pressure surface.

Abstract: A compressor device includes a motor cooling system that provides a first flow of a first fluid through a housing for cooling a motor. The motor cooling system includes a first fluid flow section at a first axial position. The first fluid flow section extends in a downstream direction radially with respect to the axis of rotation. Also, the device includes a bearing cooling system that provides a second flow of a second fluid through the housing for cooling the bearing. The bearing cooling system includes a second flow section at a second axial position that is spaced apart axially from the first axial position. The second flow section extends in a downstream direction radially with respect to the axis of rotation. The first flow section and the second flow section are disposed in a heat exchanger arrangement configured to transfer heat between the second fluid and the first fluid.

Abstract: A compressor device includes a motor cooling system that provides a first flow of a first fluid through a housing for cooling a motor. The motor cooling system includes a first fluid flow section at a first axial position. The first fluid flow section extends in a downstream direction radially with respect to the axis of rotation. Also, the device includes a bearing cooling system that provides a second flow of a second fluid through the housing for cooling the bearing. The bearing cooling system includes a second flow section at a second axial position that is spaced apart axially from the first axial position. The second flow section extends in a downstream direction radially with respect to the axis of rotation. The first flow section and the second flow section are disposed in a heat exchanger arrangement configured to transfer heat between the second fluid and the first fluid.

Abstract: A turbocharger with a two-stage compressor having first- and second-stage impellers mounted on a common shaft in a back-to-back configuration. The first-stage impeller has a boreless configuration, defining an unthreaded pilot hole receiving an unthreaded end of the shaft so as to establish a coaxial relationship between the impeller and the shaft. The first impeller further defines a hollow cylindrical pilot member that projects from the back of the impeller and is received in a portion of the bore through the second-stage impeller to position the impellers coaxially with each other. The shaft passes through the pilot member and is externally threaded for engaging threads on the inner surface of the pilot member to secure the impellers to the shaft. The bore of the second impeller has a second portion that engages an outer cylindrical surface of the shaft to establish a coaxial relationship between the shaft and impeller.

Abstract: A two-stage radial compressor having a ported second-stage shroud, forming a passive surge control system. Thus, some proportion of the fluid is allowed to flow between the second-stage of the compressor in the vicinity of the impeller blade tips, through a port in the shroud into an upstream portion of the compressor flow path that leads into the second-stage impeller inlet. The fluid is allowed to flow in either direction, depending on the pressure difference existing between the two locations. Surge margin at higher pressure ratios is significantly increased by the ported second-stage shroud.

Abstract: An EGR cooler comprises a cooling core having a plurality of passages for accommodating the flow of exhaust gas therethrough, an exhaust gas inlet chamber connected to the cooling core, for receiving exhaust gas from an internal combustion engine and passing the exhaust gas to the cooling core, and an exhaust gas outlet chamber separate from the exhaust gas inlet chamber and connected to the cooling core for receiving exhaust gas from the core. The cooler further includes means for permitting the controlled passage of exhaust gas from the exhaust gas inlet chamber to the exhaust gas outlet chamber without passing through the cooling core, said means being positioned upstream from the exhaust gas outlet chamber. Configured in this manner, the EGR cooler permits the mixing of cooled exhaust gas with uncooled exhaust to provide a desired exiting gas temperature that is below an exhaust gas dew point.

Abstract: An EGR cooler comprises a cooling core having a plurality of passages for accommodating the flow of exhaust gas therethrough, an exhaust gas inlet chamber connected to the cooling core, for receiving exhaust gas from an internal combustion engine and passing the exhaust gas to the cooling core, and an exhaust gas outlet chamber separate from the exhaust gas inlet chamber and connected to the cooling core for receiving exhaust gas from the core. The cooler further includes means for permitting the controlled passage of exhaust gas from the exhaust gas inlet chamber to the exhaust gas outlet chamber without passing through the cooling core, said means being positioned upstream from the exhaust gas outlet chamber. Configured in this manner, the EGR cooler permits the mixing of cooled exhaust gas with uncooled exhaust to provide a desired exiting gas temperature that is below an exhaust gas dew point.